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techtalk:ref:engmech05d [2019/07/21 02:23]
hippysmack [Installing the Ultimate Crankcase Vent]
techtalk:ref:engmech05d [2019/07/21 03:00]
hippysmack [Installing the Ultimate Crankcase Vent]
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 Alternate way of making the baffle: ((60Gunner of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5763918#​post5763918)) \\ Alternate way of making the baffle: ((60Gunner of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5763918#​post5763918)) \\
 +The wings were initially 1" inward each before bending. \\
 +While fitting, they were cut back to 1/2" each and the side with the fitting was cut again at about a 1/4" for clearance of the fitting. \\ 
 +This baffle started out with as piece 5"​x2"​ cut sheet metal, bent an inch on each end for the wings. \\
 +5/8" of the bottom of the flaps were cut off. \\
 +The cover tapers roughly 45° in and down at that point from there down to bottom. \\
 +A Dremel rotary tool was used to round all edges and the corners slightly. \\
 +It was tight to the bottom then another 1/8" was cut because it was just flush with the gasket surface (dropped it slightly). \\
 +
 The baffle should be pretty snug when installed. You should have to lift a little on one side then the other back and forth to remove it. \\ The baffle should be pretty snug when installed. You should have to lift a little on one side then the other back and forth to remove it. \\
 The sheet metal was bent with my a small hand brake then the flaps were trimmed to fit. \\ The sheet metal was bent with my a small hand brake then the flaps were trimmed to fit. \\