Differences

This shows you the differences between two versions of the page.

Link to this comparison view

Both sides previous revision Previous revision
Next revision
Previous revision
techtalk:ref:oil14 [2019/01/13 18:42]
hippysmack [Jagg Oil Cooler]
techtalk:ref:oil14 [2019/06/23 03:50] (current)
hippysmack
Line 2: Line 2:
 ====== REF: Oiling & Lubrication ====== ====== REF: Oiling & Lubrication ======
 ====== External Oil Coolers ====== ====== External Oil Coolers ======
 +====== Ironhead ======
 +===== Routing lines with an oil cooler =====
 +
 +78 XLH with oil cooler. \\
 +Photos by IronMick of the XLFORUM ((http://​xlforum.net/​forums/​showthread.php?​t=920306)) \\
 +
 +  - The return line here is coming out of the front of the pump, going up to the cooler, then back along the frame.
 +  - Then it goes thru the clip, and up behind the cam cover.
 +  - The oil return from the pump (or in this case from the cooler) continues from the clip. \\ Note, the return line keeps the feed line away from the chain. \\ There are two zip ties on the return line; \\ One at the bottom of the vertical frame member (about where that red cable is). \\ This keeps the line back from the chain. \\ Another on the squared frame member at the top to keep the line up.
 +
 +Note: If you ever want to remove the solenoid you are somewhat screwed \\
 +You cannot get at those two little 1/4" bolts because the lines are in the way. \\
 +And you must use a socket as there is not enough space between the bolt head and the sol to fit a wrench. \\
 +It is possible to get it out thru the hole in the bottom of the battery box, but it is much quicker to remove the battery box completely. \\
 +Which involves removing a whole inventory of parts. \\
 +
 +|1|2|3|
 +|{{:​techtalk:​ih:​oil:​78_oil_line_routing_10_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_4_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_1_by_ironmick.jpg?​direct&​200|}}|
 +
 +|{{:​techtalk:​ih:​oil:​78_oil_line_routing_5_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_6_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_13_by_ironmick.jpg?​direct&​200|}}|
 +
 +  - The vent starts at the cam cover fitting.
 +  - This is the most difficult part of the whole thing. \\ If these are not perfect you cannot get the starter motor in. \\ Vent line on the bottom/​front,​ oil line running under the starter drive housing with no kink! and the starter cable woven between the other two.
 +  - The oil line and the starter cable go thru the big grommet. \\ The the vent goes behind the oil tank mount. \\ There is no extra length on the starter cable - it just fits right against the boss. \\ NOTE: The vent line was pulled up away from the chain and with a zip tie around the oil tank mount.
 +
 +|1|2|3|
 +|{{:​techtalk:​ih:​oil:​78_oil_line_routing_2_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_11_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_12_by_ironmick.jpg?​direct&​200|}}|
 +
 +  - Here's the vent line left running up behind the battery box to the fitting on the oil tank.
 +  - Vent line on the right running up past the solenoid.
 +
 +|1|2|
 +|{{:​techtalk:​ih:​oil:​78_oil_line_routing_7_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_1.1_by_ironmick.jpg?​direct&​200|}}|
 +
 +Here's the lines running to the oil cooler. \\
 +|{{:​techtalk:​ih:​oil:​78_oil_line_routing_8_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_15_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_9_by_ironmick.jpg?​direct&​200|}}|{{:​techtalk:​ih:​oil:​78_oil_line_routing_14_by_ironmick.jpg?​direct&​200|}}|
 +
 +===== Pics of IH Oil Coolers =====
 +
 +|  83 model. ((photo by 83XLX of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​page=22&​t=1592463)) ​ |  77 XLCH ((photo by Hopper of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=209347&​page=10)) ​ |
 +|{{:​techtalk:​ref:​oil:​oil_cooler_on_83_model_by_83xlx.jpg?​direct&​200|}}|{{:​techtalk:​ref:​oil:​oil_line_routing_5_by_hopper.jpg?​direct&​300|}}|
 +
 +
 +====== Evo ======
 +
 One thing to remember is the temp reading at the oil tank and the actual highest oil temp in the engine are not the same things. ((Graywolf of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=611969&​page=9)) \\ One thing to remember is the temp reading at the oil tank and the actual highest oil temp in the engine are not the same things. ((Graywolf of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=611969&​page=9)) \\
 It depends where the reading is taken. \\ It depends where the reading is taken. \\
Line 18: Line 63:
 Sometimes it just boils down to piece of mind. Sometimes it just boils down to piece of mind.
 But using one can't hurt the engine. \\ But using one can't hurt the engine. \\
-====== HD Oil Cooler (62996-07A) ​======+ 
 +===== HD Oil Cooler (62996-07A) =====
 Note: if you have a "​Custom"​ or forward controls you will need to remove the right side to gain access to the oil hose from the pump: ((pics by 04xl1200c of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1341854)) \\ Note: if you have a "​Custom"​ or forward controls you will need to remove the right side to gain access to the oil hose from the pump: ((pics by 04xl1200c of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1341854)) \\
  
Line 32: Line 78:
 Use the clamps to mount the cooler unit to the downtube. \\ Use the clamps to mount the cooler unit to the downtube. \\
 |{{:​techtalk:​ref:​oil:​hd_remote_oil_cooler_kit_6_by_04xl1200c.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​hd_remote_oil_cooler_kit_7_by_04xl1200c.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​hd_remote_oil_cooler_kit_8_by_04xl1200c.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​oil:​hd_remote_oil_cooler_kit_6_by_04xl1200c.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​hd_remote_oil_cooler_kit_7_by_04xl1200c.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​hd_remote_oil_cooler_kit_8_by_04xl1200c.jpg?​direct&​300|}}|
-====== Jagg Oil Cooler ​======+ 
 +===== Jagg Oil Cooler =====
 Jagg's original "​Deluxe Oil Cooler System"​ was first designed with Harley Davidson motorcycles in mind. ((https://​jagg.com/​collections/​harley-davidson-sportster/​products/​deluxe-hd)) \\ Jagg's original "​Deluxe Oil Cooler System"​ was first designed with Harley Davidson motorcycles in mind. ((https://​jagg.com/​collections/​harley-davidson-sportster/​products/​deluxe-hd)) \\
 (perimeter, vertical frame tubes) (perimeter, vertical frame tubes)
Line 45: Line 92:
 Jagg has several oil coolers to choose from including a chrome version, slimline, a deluxe with diamond cut fins and a wideline cooler. \\ Jagg has several oil coolers to choose from including a chrome version, slimline, a deluxe with diamond cut fins and a wideline cooler. \\
 They also offer a fan assisted cooler. \\ They also offer a fan assisted cooler. \\
-===== Oil Filter Adapter ​=====+ 
 +==== Oil Filter Adapter ====
 Jagg's thermostatically-controlled offset oil filter adapter provides an easy access point to the bike's oil supply for the installation of the oil cooler. ((https://​jagg.com/​collections/​harley-davidson-sportster/​products/​deluxe-hd)) \\ Jagg's thermostatically-controlled offset oil filter adapter provides an easy access point to the bike's oil supply for the installation of the oil cooler. ((https://​jagg.com/​collections/​harley-davidson-sportster/​products/​deluxe-hd)) \\
  
Line 73: Line 121:
 |  Jagg Slimline oil cooler installed ((photos by Graywolf of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=611969&​page=9)) ​ || |  Jagg Slimline oil cooler installed ((photos by Graywolf of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=611969&​page=9)) ​ ||
 |{{:​techtalk:​ref:​oil:​jagg_oil_cooler_1_by_graywolf.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​jagg_oil_cooler_1_by_graywolf.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​oil:​jagg_oil_cooler_1_by_graywolf.jpg?​direct&​300|}}|{{:​techtalk:​ref:​oil:​jagg_oil_cooler_1_by_graywolf.jpg?​direct&​300|}}|
 +
  
  
 \\ \\
 +
 [[:​techtalk:​menu|{{:​techtalk:​gototechnicalmenu.jpg|}}]] [[:​techtalk:​menu|{{:​techtalk:​gototechnicalmenu.jpg|}}]]