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techtalk:ref:svcproc11a [2019/01/09 03:29]
techtalk:ref:svcproc11a [2019/05/19 21:56]
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 [[:​techtalk:​menu|{{ ​ :​techtalk:​gototechnicalmenu.jpg|}}]] [[:​techtalk:​menu|{{ ​ :​techtalk:​gototechnicalmenu.jpg|}}]]
-====== REF: Shop Notes and Tips - Sub-304A ​======+====== REF: Service Procedures 11a ======
  
 ====== 1998 1200S 5-Speed Transmission Inspection ====== ====== 1998 1200S 5-Speed Transmission Inspection ======
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 ====== Associated Transmission Wear ====== ====== Associated Transmission Wear ======
 +Worn dogs: \\ 
 +The gear dogs can wear on the sides. ((mikeLI_77 of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2072870))  
 +They will sometimes become rounded off instead of being flat on the edges. \\ 
 +This can cause the gears to not sync 100% and pop out of gear. \\ 
 +|  Worn dogs ((photo by aswracing of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2072870)) ​ || 
 +|{{:​techtalk:​ref:​svcproc:​worn_dogs_1_by_aswracing.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​worn_dogs_2_by_aswracing.jpg?​direct&​300|}}|
  
   * It seems all the shift forks had side wear marks (which may not be a problem but more of a symptom) but the inside contact surfaces on some have smash marks from the edges. At this point, I would replace the middle one since there is a wave of wear on the inside surface where it should contact the gears. Worn contact area equals more space between it and the gears than intended which adds to slop.   * It seems all the shift forks had side wear marks (which may not be a problem but more of a symptom) but the inside contact surfaces on some have smash marks from the edges. At this point, I would replace the middle one since there is a wave of wear on the inside surface where it should contact the gears. Worn contact area equals more space between it and the gears than intended which adds to slop.