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techtalk:ref:svcproc16 [2019/02/14 02:49]
hippysmack
techtalk:ref:svcproc16 [2019/02/23 02:38]
hippysmack [Mechanical]
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 ===== Inspection ===== ===== Inspection =====
 +==== Visual ====
 +
 |Clean all parts inside and out with solvent ((photos by Hippysmack))|| |Clean all parts inside and out with solvent ((photos by Hippysmack))||
 |{{:​techtalk:​ref:​svcproc:​lifter_inspect_0_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_inspect_7_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​svcproc:​lifter_inspect_0_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_inspect_7_by_hippysmack.jpg?​direct&​300|}}|
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 |Check for excessive wear on the outside of the housing. \\ Excess scratches should signal you to check the lifter bore clearance in the case. ((photos by Hippysmack))||Wear marks from lifter rising above the \\ anti-rotation pin. ((photos by Hippysmack))| |Check for excessive wear on the outside of the housing. \\ Excess scratches should signal you to check the lifter bore clearance in the case. ((photos by Hippysmack))||Wear marks from lifter rising above the \\ anti-rotation pin. ((photos by Hippysmack))|
 |{{:​techtalk:​ref:​svcproc:​lifter_inspect_3_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_inspect_4_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_inspect_5_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​svcproc:​lifter_inspect_3_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_inspect_4_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_inspect_5_by_hippysmack.jpg?​direct&​300|}}|
 +
 +==== Mechanical ====
 +|Specs ((1998 HD Sportster FSM pg 3-3))|New Install|Service Limit|
 +|Fit in guide|.0008"​ - .0023" \\ .020 mm -.058 mm|.003"​ \\ .08 mm|
 +|Roller Fit|.0006"​ - .0013" \\ .015 mm -.033 mm|No spec|
 +|Roller End Clearance|.008"​ - .022" \\ .203 mm - .559 mm|.026"​ \\ .660 mm| 
  
 |Check roller end clearance with a feeler gauge. ((photo by Hippysmack))| |Check roller end clearance with a feeler gauge. ((photo by Hippysmack))|
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 ===== Assembly ===== ===== Assembly =====
  
-|{{:​techtalk:​ref:​svcproc:​lifter_assembly_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_2_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_3_by_hippysmack.jpg?​direct&​300|}}|+|{{:​techtalk:​ref:​svcproc:​lifter_assembly_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_3_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_4_by_hippysmack.jpg?​direct&​300|}}|
  
-|{{:​techtalk:​ref:​svcproc:​lifter_assembly_4_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_5_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_6_by_hippysmack.jpg?​direct&​300|}}|+|{{:​techtalk:​ref:​svcproc:​lifter_assembly_5_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_2_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_6_by_hippysmack.jpg?​direct&​300|}}|
  
 |{{:​techtalk:​ref:​svcproc:​lifter_assembly_7_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_8_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_9_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​svcproc:​lifter_assembly_7_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_8_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​ref:​svcproc:​lifter_assembly_9_by_hippysmack.jpg?​direct&​300|}}|