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techtalk:ref:tools101 [2018/09/09 00:50]
hippysmack [Primary and Cam / Gearcase Cover Removal]
techtalk:ref:tools101 [2022/03/23 21:14] (current)
hippysmack
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 |{{:​techtalk:​ref:​tools:​tool_for_splitting_cases_1_by_dirtycory.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​tool_for_splitting_cases_2_by_dirtycory.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​tool_for_splitting_cases_3_by_dirtycory.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​tools:​tool_for_splitting_cases_1_by_dirtycory.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​tool_for_splitting_cases_2_by_dirtycory.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​tool_for_splitting_cases_3_by_dirtycory.jpg?​direct&​300|}}|
- ​Homemade Tool for Splitting Cases ((photos by DirtyCory of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1297584&​page=6))  ​|+ ​Homemade Tool for Splitting Cases ((photos by DirtyCory of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1297584&​page=6))  ​^^^
  
  
-====== Primary and Cam / Gearcase Cover Removal ​====== +====== Primary and Cam / Gearcase Cover ====== 
-===== Storing Bolts ===== +Early primary and cam covers had flat head, phillips and posidrive heads. \\ 
-Some bolts are longer than the others. \\ +It's difficult to get them tight enough ​to keep from leaking and easy to get them too, causing leaks, case cracks or broken screws. \\ 
-So you'll need to keep them in order of removal for an easier time of re-installing them. \\ +This prompts some to change the screws out to modern hex (allen) head socket screws. \\ 
-You can use a piece of cardboard or an old pizza box to keep from mixing up the primary cover screws (or cam cover).+Even allen head screws won't take a lot of over-torque without distorting the drive slots in the head though. \\ 
 +For the most even tightening of any of these screws, you can use a torque wrench with the correct bits\\
  
-  * Make an outline on the cardboard using the new gasket ​or even the cover itself ​and poke the holes for the screws with a punch or Phillips screwdriver. +You can find hex bits at hardware / tool stores that are either made to socket wrench adapters ​or made to insert into them. \\ 
-  * Keeping ​the bolts in order as you take them off saves time and headache of remembering which length goes where.+Then simply attach ​the adapter to a torque wrench ​and torque away. \\ 
 +With the cover screws ​only being spec'd at 80-110 in/lbs, an in/lb beam torque wrench will give more consistent results than an in/lb clicker wrench. \\ 
 +The pic below shows a 0-80 in/lb torque wrench ​with adapters for flat head screwJust use the correct hex bit needed\\
  
-|{{:​techtalk:​ref:​tools:​primary_cover_screw_holder_by_luxblue.jpg?​direct&​300|}}|{{:​techtalk:​ref:​tools:​gearcase_screw_holder_by_johnny_wolf.jpg?​direct&​300|}}| +{{:​techtalk:​ref:​tools:​torque_wrench_with_hex_bit_adapters_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
-|  Protecting / retaining primary cover ((photo by luxblue of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1098213&​highlight=oil+pump+spacer)) and Gearcase Cover ((photo by Johnny Wolf of the XLFORUM)) Screws ​ ||+
 ===== Primary Cover ===== ===== Primary Cover =====
- +\\
- +
 ===== Cam / Gearcase Cover ===== ===== Cam / Gearcase Cover =====