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techtalk:ref:tools103 [2018/12/18 23:16] hippysmack [Installing / Removing Timken Bearings] |
techtalk:ref:tools103 [2019/10/18 22:03] hippysmack [Pulling the Race] |
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| [[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] | [[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] | ||
| ====== REF: Tools - 103 ====== | ====== REF: Tools - 103 ====== | ||
| + | ====== Crankshaft / Flywheel Tools ====== | ||
| + | ===== Removing Flywheels from Engine Case ===== | ||
| + | |{{:techtalk:ref:tools:flywheel_press_by_ironhead-p.jpg?direct&300|}}| | ||
| + | ^ Homemade Flywheel Press ((phot by Ironhead-P of the XLFORUM http://xlforum.net/forums/showthread.php?t=411606)) | | ||
| - | ====== Crankshaft / Flywheel Tools ====== | + | ===== Disassembly & Assembly of Crankshaft / Flywheels ===== |
| + | ==== Wooden table as a fixture ==== | ||
| + | |||
| + | 3/4“ piece of plywood hinged to the wall with a 2×4 stood up under it for a table / jig. ((photos by Hippysmack)) \\ | ||
| + | No measuring of the holes was done but rather the holes were just 'found' as needed. \\ | ||
| + | A 2” hole saw was used to make two bores in the wood for the pinion shaft and then the crank pin. \\ | ||
| + | |||
| + | 2 lengths of 3/8”x12" all-thread was fastened to the board as holding pins for the wheels. \\ | ||
| + | The length allows you to raise and lower the all-thread as needed. ((photos by Hippysmack)) \\ | ||
| + | See the full disassembly [[techtalk:ref:engmech01r|Here]] in the Sportsterpedia. \\ | ||
| + | |{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_20_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_8_by_hippysmack.jpg?direct&300|}}| | ||
| + | |||
| + | A block of aluminum and a sledge hammer works for knocking the flywheel loose. \\ | ||
| + | |{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_12_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:engmech:homemade_flywheel_torque_jig_21_by_hippysmack.jpg?direct&300|}}| | ||
| + | |||
| + | ---- | ||
| + | |||
| + | ==== Steel table as a fixture ==== | ||
| + | photos by saddlebagrail of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1715974)) \\ | ||
| + | |||
| + | |{{:techtalk:ref:tools:flywheel_holding_jig_1_by_saddlebagrail.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_holding_jig_2_by_saddlebagrail.jpg?direct&300|}}| | ||
| + | |||
| + | |{{:techtalk:ref:tools:flywheel_holding_jig_3_by_saddlebagrail.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_holding_jig_4_by_saddlebagrail.jpg?direct&300|}}| | ||
| + | |||
| + | ==== Steel angle fixture ==== | ||
| + | photos by GaryanOdinson of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1715974&page=2)) | ||
| + | |{{:techtalk:ref:tools:flywheel_fixture_1_by_garyanodinson.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_fixture_2_by_garyanodinson.jpg?direct&300|}}| | ||
| + | |||
| + | |{{:techtalk:ref:tools:flywheel_fixture_3_by_garyanodinson.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_fixture_4_by_garyanodinson.jpg?direct&300|}}| | ||
| + | |||
| + | ==== Jig inserts ==== | ||
| + | photos by Iron73 of the XLFORUM ((http://xlforum.net/forums/showthread.php?t=1715974&page=2)) \\ | ||
| + | |||
| + | |{{:techtalk:ref:tools:flywheel_jig_inserts_1_by_iron73.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_jig_inserts_2_by_iron73.jpg?direct&300|}}|{{:techtalk:ref:tools:flywheel_jig_inserts_3_by_iron73.jpg?direct&300|}}| | ||
| ===== Installing / Removing Timken Bearings ===== | ===== Installing / Removing Timken Bearings ===== | ||
| Line 13: | Line 50: | ||
| ^ **Tool for removal of Timken Bearings** ((photos by saddlebagrail of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=13)) ^^^ | ^ **Tool for removal of Timken Bearings** ((photos by saddlebagrail of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=13)) ^^^ | ||
| - | |{{:techtalk:ref:tools:timken_bearing_removal_tool_1_by_sevenyears_of_famine.jpg?direct&300|}}|{{:techtalk:ref:tools:timken_bearing_removal_tool_2_by_sevenyears_of_famine.jpg?direct&300|}}|{{:techtalk:ref:tools:timken_bearing_removal_tool_3_by_sevenyears_of_famine.jpg?direct&300|}}| | + | |{{:techtalk:ref:tools:timken_bearing_removal_tool_1_by_sevenyears_of_famine.jpg?direct&200|}}|{{:techtalk:ref:tools:timken_bearing_removal_tool_2_by_sevenyears_of_famine.jpg?direct&200|}}|{{:techtalk:ref:tools:timken_bearing_removal_tool_3_by_sevenyears_of_famine.jpg?direct&200|}}| |
| ^ Homemade Timken Bearing Removal Tool ((photo by sevenyears of famine of the XLFORUM http://xlforum.net/forums/showthread.php?t=1888378&highlight=pinion+gear+tool&page=8)) ^^^ | ^ Homemade Timken Bearing Removal Tool ((photo by sevenyears of famine of the XLFORUM http://xlforum.net/forums/showthread.php?t=1888378&highlight=pinion+gear+tool&page=8)) ^^^ | ||
| Line 20: | Line 57: | ||
| ===== Pulling the Race ===== | ===== Pulling the Race ===== | ||
| + | Cut the head off of a C-clamp and welded on locking tabs. Huck of tubing from the scrap-bin sliced lengthwise, slotted for the locking tabs \\ with a cut and ground 1" Hilti bolt washer welded to one end. Another hunk of refuse tubing with set-screws as a sleeve to hold it all together. | ||
| |{{techtalk:ref:tools:flywheel_race_puller_by_treybutcher.jpg?direct&300|}}| | |{{techtalk:ref:tools:flywheel_race_puller_by_treybutcher.jpg?direct&300|}}| | ||
| - | |Cut the head off of a C-clamp and welded on locking tabs. Huck of tubing from the scrap-bin sliced lengthwise, slotted for the locking tabs \\ with a cut and ground 1" Hilti bolt washer welded to one end. Another hunk of refuse tubing with set-screws as a sleeve to hold it all together.| | + | ^ **Flywheel Race Puller** ((photo by TreyButcher of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=14)) ^ |
| - | ^ **Flywheel Race Puller**, ((photo by TreyButcher of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586&page=14)) ^ | + | |
| - | + | ===== Race, Spacer and Oil Seal Press ===== | |
| + | |||
| + | {{:techtalk:ref:tools:installing_race-spacer-_oil_seal_onto_crank_shaft_1_by_aussiegazza.jpg?direct&300|}} ((photo by AussieGazza of the XLFORUM http://xlforum.net/forums/showthread.php?t=692835&page=14)) {{:techtalk:ref:tools:installing_race-spacer-_oil_seal_onto_crank_shaft_2_by_aussiegazza.jpg?direct&300|}} ((photo by AussieGazza of the XLFORUM http://xlforum.net/forums/showthread.php?t=692835&page=14)) \\ | ||
| + | |||
| + | {{:techtalk:ref:tools:installing_race-spacer-_oil_seal_onto_crank_shaft_3_by_aussiegazza.jpg?direct&300|}} ((photo by AussieGazza of the XLFORUM http://xlforum.net/forums/showthread.php?t=692835&page=14)) {{:techtalk:ref:tools:installing_race-spacer-_oil_seal_onto_crank_shaft_4_by_aussiegazza.jpg?direct&300|}} ((photo by AussieGazza of the XLFORUM http://xlforum.net/forums/showthread.php?t=692835&page=14)) | ||
| ===== Flywheel / Crankshaft Balancing - Truing ===== | ===== Flywheel / Crankshaft Balancing - Truing ===== | ||
| Line 43: | Line 84: | ||
| |Here is another way to true flywheels in a small Myford lathe that has only a 4.5" swing that won't fit Harley flywheels. \\ Two offset pieces made from some flat half-inch thick bar and some half-inch round bar.||| | |Here is another way to true flywheels in a small Myford lathe that has only a 4.5" swing that won't fit Harley flywheels. \\ Two offset pieces made from some flat half-inch thick bar and some half-inch round bar.||| | ||
| ^ **Truing flywheels on center in a lathe via offset jigs** ((photos by Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586)) ^^^ | ^ **Truing flywheels on center in a lathe via offset jigs** ((photos by Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586)) ^^^ | ||
| + | |||
| + | |{{:techtalk:ref:tools:truing_flywheels_in_a_lathe_by_aussiegazz.jpg?direct&300|}}| | ||
| + | ^ **Truing flywheels on center in a lathe with \\ no offset jigs** ((photo by AussieGazza of the XLFORUM http://xlforum.net/forums/showthread.php?t=692835&page=9)) ^ | ||
| + | |||
| ===== Crankshaft / Flywheel Installation ===== | ===== Crankshaft / Flywheel Installation ===== | ||
