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techtalk:ref:tools107 [2019/05/28 04:41] hippysmack [Bushing Removal] |
techtalk:ref:tools107 [2019/10/19 04:41] hippysmack [Bushing Removal] |
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| ====== REF: Tools - 107 ====== | ====== REF: Tools - 107 ====== | ||
| ====== Cam Bushing Measuring / Removal / Installation Tools ====== | ====== Cam Bushing Measuring / Removal / Installation Tools ====== | ||
| + | \\ | ||
| + | ====== #2 Cam Gear Press ====== | ||
| + | A Gear puller shaft attached to a bearing separator for pressing the gear on #2 cam. \\ | ||
| + | |Gear press for #2 cam gear. ((photo by jstoll of the XLFORUM http://xlforum.net/forums/showthread.php?t=1961921))| | ||
| + | |{{:techtalk:ref:tools:gear_press_for_2_cam_by_jstoll.jpg?direct&250|}}| | ||
| + | |||
| ====== Measuring the Bushings ====== | ====== Measuring the Bushings ====== | ||
| Line 22: | Line 28: | ||
| |{{:techtalk:ref:tools:pilot_bearing_puller_2_by_62_ironhead.jpg?direct&300|}}|{{:techtalk:ref:tools:pilot_bearing_puller_3_by_62_ironhead.jpg?direct&300|}}|{{:techtalk:ref:tools:pilot_bearing_puller_by_decman.jpg?direct&300|}}| | |{{:techtalk:ref:tools:pilot_bearing_puller_2_by_62_ironhead.jpg?direct&300|}}|{{:techtalk:ref:tools:pilot_bearing_puller_3_by_62_ironhead.jpg?direct&300|}}|{{:techtalk:ref:tools:pilot_bearing_puller_by_decman.jpg?direct&300|}}| | ||
| + | **Homemade bushing remover**: \\ | ||
| + | The puller is made from 1" ID black pipe and 1/2"-13 threaded rod. You tap the flex head-puller head through the cam bearing. \\ | ||
| + | The little nub puller with a collar that you knock into the bearing is made from 3/4" rod. Then screw the rod into the head to tighten the jaws. \\ | ||
| + | Then place the collar over the rod and nut to start the pulling. \\ | ||
| + | |||
| + | 4 grooves were cut into the end for flex / compression to push through the bearing. \\ | ||
| + | Then it was center drilled 7/16" and tapped 1/2"-13 and the slots were cut with a 3/16" end mill. \\ | ||
| + | The threaded rod causes outward pressure on the jaws of the head when pulled. \\ | ||
| + | |{{:techtalk:ref:tools:homemade_cam_bushing_tools_1_by_fergerburger.jpg?direct&300|}}|{{:techtalk:ref:tools:homemade_cam_bushing_tools_2_by_fergerburger.jpg?direct&300|}}|{{:techtalk:ref:tools:homemade_cam_bushing_tools_4_by_fergerburger.jpg?direct&300|}}| | ||
| + | |||
| + | |{{:techtalk:ref:tools:homemade_cam_bushing_tools_5_by_fergerburger.jpg?direct&300|}}|{{:techtalk:ref:tools:homemade_cam_bushing_tools_6_by_fergerburger.jpg?direct&300|}}|{{:techtalk:ref:tools:homemade_cam_bushing_tools_7_by_fergerburger.jpg?direct&300|}}| | ||
| + | |||
| + | ====== Bushing Installation ====== | ||
| + | These are typically knocked in with a commercially available long rod and a hammer. \\ | ||
| + | Below are a couple homemade tools for installing the bushings. A knocking rod and a compression plate. \\ | ||
| + | |||
| + | The knocker rod is made from 1" aluminum bar stock with a .030" shoulder to recess into the bearing, .030" into the case. ((fergerburger of the XLFORUM http://xlforum.net/forums/showthread.php?t=1349714)) \\ | ||
| + | |||
| + | The compression plate is made from a scrap steel plate. The bolts screw in to push the bushings in place. See the [[techtalk:ref:tools107#reverse_engineered_cam_bushing_installer|build pics]] below by Hippysmack. \\ | ||
| + | |||
| + | {{:techtalk:ref:tools:homemade_cam_bushing_tools_3_by_fergerburger.jpg?direct&300|}} ((photo by fergerburger of the XLFORUM http://xlforum.net/forums/showthread.php?t=1349714)) {{techtalk:ref:tools:cam_bushing_installer_41_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{techtalk:ref:tools:cam_bushing_installer_39_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) | ||
| ===== Modified Cover for Reaming ===== | ===== Modified Cover for Reaming ===== | ||
