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techtalk:ref:tools117 [2019/02/02 22:50] hippysmack [Transmission Countershaft Needle Roller Bearing Drift] |
techtalk:ref:tools117 [2023/12/04 17:51] hippysmack |
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| ====== Mainshaft ====== | ====== Mainshaft ====== | ||
| ===== Mainshaft Bearing Press ===== | ===== Mainshaft Bearing Press ===== | ||
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| |{{techtalk:ref:tools:mainshaft_press_by_sc72.jpg?direct&300|}}| | |{{techtalk:ref:tools:mainshaft_press_by_sc72.jpg?direct&300|}}| | ||
| ^Mainshaft Bearing Press ((photo by sc72 http://xlforum.net/forums/showthread.php?t=1717592&highlight=engine+sprocket&page=16))^ | ^Mainshaft Bearing Press ((photo by sc72 http://xlforum.net/forums/showthread.php?t=1717592&highlight=engine+sprocket&page=16))^ | ||
| ====== Countershaft ====== | ====== Countershaft ====== | ||
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| |This is a mock setup for checking countershaft endplay. The bent wire is used to push and pull on the countershaft. You can read the endplay directly from the dial \\ indicator which is mounted on the alloy spacer with the bolt through it. The bolt screws into the bottom tranny case mount hole on the left case half with the tranny \\ sitting correctly in the engine.||| | |This is a mock setup for checking countershaft endplay. The bent wire is used to push and pull on the countershaft. You can read the endplay directly from the dial \\ indicator which is mounted on the alloy spacer with the bolt through it. The bolt screws into the bottom tranny case mount hole on the left case half with the tranny \\ sitting correctly in the engine.||| | ||
| |{{techtalk:ref:svcproc:countershaft_endplay_1_by_ferrous_head.jpg?direct&300|}}|{{techtalk:ref:svcproc:countershaft_endplay_2_by_ferrous_head.jpg?direct&300|}}|{{techtalk:ref:svcproc:countershaft_endplay_3_by_ferrous_head.jpg?direct&300|}}| | |{{techtalk:ref:svcproc:countershaft_endplay_1_by_ferrous_head.jpg?direct&300|}}|{{techtalk:ref:svcproc:countershaft_endplay_2_by_ferrous_head.jpg?direct&300|}}|{{techtalk:ref:svcproc:countershaft_endplay_3_by_ferrous_head.jpg?direct&300|}}| | ||
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| |{{techtalk:ref:tools:first_gear_bushing_installation_tool_1_by_hopper.jpg?direct&400|}}|{{techtalk:ref:tools:bushing_installation_tool_by_hopper.jpg?direct&400|}}| | |{{techtalk:ref:tools:first_gear_bushing_installation_tool_1_by_hopper.jpg?direct&400|}}|{{techtalk:ref:tools:bushing_installation_tool_by_hopper.jpg?direct&400|}}| | ||
| ^Countershaft low gear bushing jig for use in a 3 jaw chuck lathe ((photo by Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586))^A pair of sockets and a 3/8" bolt for extraction, \\ a stepped collar on a 9/16 bolt to install. ((photo by Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586))^ | ^Countershaft low gear bushing jig for use in a 3 jaw chuck lathe ((photo by Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586))^A pair of sockets and a 3/8" bolt for extraction, \\ a stepped collar on a 9/16 bolt to install. ((photo by Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586))^ | ||
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| ===== Transmission Countershaft Needle Roller Bearing Drift ===== | ===== Transmission Countershaft Needle Roller Bearing Drift ===== | ||
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| * The two needle roller bearings on the counter shaft I replaced, heating the cases and trapdoor gently with a propane torch and gently tapping them out/in with a stepped drift I turned up on a mate's lathe. ((Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586)) | * The two needle roller bearings on the counter shaft I replaced, heating the cases and trapdoor gently with a propane torch and gently tapping them out/in with a stepped drift I turned up on a mate's lathe. ((Hopper of the XLFORUM http://xlforum.net/forums/showthread.php?t=395586)) | ||
| * They are two different size bearings so each end of the drift is different. The one for the trapdoor end includes a step on it the right thickness to locate the bearing the correct amount in from the surface, as specified in the manual. | * They are two different size bearings so each end of the drift is different. The one for the trapdoor end includes a step on it the right thickness to locate the bearing the correct amount in from the surface, as specified in the manual. | ||
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| * I also found an electric heat gun will do the job, just takes longer. | * I also found an electric heat gun will do the job, just takes longer. | ||
| * Like all bearings, they can be changed cold but all you are doing is tearing the hell out of the aluminium and setting it up for the bearing to spin the housing due to the resulting loose fit, specially if the job has been done once or twice before. | * Like all bearings, they can be changed cold but all you are doing is tearing the hell out of the aluminium and setting it up for the bearing to spin the housing due to the resulting loose fit, specially if the job has been done once or twice before. | ||
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| |{{techtalk:ref:tools:transmission_countershaft_needle_roller_bearings_drift_by_hopper.jpg?direct&300|}}| | |{{techtalk:ref:tools:transmission_countershaft_needle_roller_bearings_drift_by_hopper.jpg?direct&300|}}| | ||
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| ===== Retaining Ring Removal ===== | ===== Retaining Ring Removal ===== | ||
| + | |{{:techtalk:ref:tools:retaining_ring_pliers_1_by_dr_dick.jpg?direct&300|}}|{{:techtalk:ref:tools:retaining_ring_pliers_2_by_dr_dick.jpg?direct&300|}}| | ||
| + | | Retaining ring pliers ((photos by Dr Dick of the XLFORUM http://xlforum.net/forums/showthread.php?t=1257259)) || | ||
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| |{{:techtalk:ref:tools:piston_ring_spreader_for_trans_retaining_rings_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:tools:piston_ring_spreader_for_trans_retaining_rings_1_by_hippysmack.jpg?direct&300|}}| | |{{:techtalk:ref:tools:piston_ring_spreader_for_trans_retaining_rings_2_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:tools:piston_ring_spreader_for_trans_retaining_rings_1_by_hippysmack.jpg?direct&300|}}| | ||
| + | | Piston ring pliers ((photos by Hippysmack)) || | ||
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| + | ====== Shaft Alignment ====== | ||
| + | Tool (35820) to align the shafts on 1986-1990 Sportsters when setting gear spacing. \\ | ||
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| + | {{:techtalk:ref:tools:1986-1990_sportster_gear_spacing_tool_hd_35820_by_robisonmotorcycles.jpg?direct&400|}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] )) \\ | ||
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| \\ | \\ | ||
