Table of Contents

REF: Tools - 123

Torque Wrenches and Attachments

Selecting the Right Torque Wrench

See also in the Sportsterpedia:

Most torque wrenches that measure in ft/lbs don't go down low enough for small fasteners like primary/cam cover bolts etc. 1)
And most torque wrenches aren't accurate at the very bottom of their range.
The accuracy increases as you get up past from 20% or so of the scale on the wrench.
It's not so much a matter of getting a torque wrench that measures in inch lbs for small fasteners.
But rather getting one that measures as low as you need. Most, if not all, that go that low are going to be calibrated in inch lbs.

You do not just have to have a click type torque wrench. There are beam type torque wrenches out there as well.

Types of Torque Wrenches

Dial Type Wrench

The dial torque wrench is designed for quick calibration. 2)
To use the wrench, set the inside dial to zero and the outside dial to the desired torque value.
The turn the wrench until the two dials line up.

CDI (Snap-On) dial torque wrench. 3) 4)
0-250 in/lbs

Clicker Type Wrench

5)

Beam Type Wrench

Beam wrenches come in a variety of calibrations. Check the specs before purchasing.

1/4“ Drive - Beam Torque Wrench 6)
Range: 0-80 in/lbs
1/4” Drive - Beam Torque Wrench 7)
0-120 in/lbs
1/2“ Drive - Beam Torque Wrench 8)
Range: 0-150 ft/lbs
3/4” Drive - Beam Torque Wrench 9)
Range: 0-300 ft/lbs

Digital (electronic) Type Wrench

Torque Screwdrivers

What's the Best Type Torque Wrench to Use on a Sportster?

That's a loaded question. The best answer is whichever one works.

Attachments / Adapters

Drive Adapters

When buying a torque wrench, these are some suggested adapters to have on hand or buy with it:

11) 12)

Socket Extensions

Drive End Extensions (horizontal with the wrench)



This homemade extension is nice. You will need to recalculate torque if used this way.
Homemade Wrench Extension for in-frame applications 15)
This setup also extends the drive end of the wrench and you'll have to calculate for the correct torque.
1/2 torque wrench (L) inside a pull handle wrench (minus the handle). 3/4” drive torque wrench (R) with 1/2“ adapter and a socket to fit the
square shank of the 1/2” wrench. You can torque to about 140 foot pounds with this contraption but you have to keep straight alignment with the
2 wrenches or actual torque on the nut will change. This is Not a proper tool setup but it will work with lower torque values. 16)
17)
This application is used to adapt a 1/2“ drive socket for use with a 3/4” drive torque wrench. Really! 18)
Here is another way to make a drive end extension. This also needs to be calculated before using.
Dial type torque wrench with box end wrench extension. 19)

Swivels (or universal joint)

A swivel (or universal joint) is a great little tool for getting into areas where a straight run at a nut / bolt is hindered by obstacles near it (whether by the frame, wheels etc.). However, a swivel used at an angle will lower the applied torque slightly.
But without using it at angle, there is no point to use a swivel.
See more here on using a swivel on a torque wrench in the Sportsterpedia.

20)

Crows Foot

A crows foot is another tool to help you get into tight places the wrench head don't want to go.
It's very useful IF it is built right and if you don't slip off the nut / bolt head while using it.
Cheap crows feet made of shiny chrome and costing less than pack of gum 'sometimes' is wider than it should be (I.D.)
A 3/8“ crows foot should be s good slip fit over the bolt head.
Some are made with more tolerance and be more loose around the nut or made with softer metal.
These can warp / break or strip the bolt corners especially when used for high torque applications.

Any force that is applied that isn’t at a 90° angle will change the applied torque to the fastener. 21)
When you put a crows foot on a torque wrench and use it long-ways, the torque applied to the fastener increases.
If you turn the crows foot at a 90° angle, there is no increase in torque to the fastener from the preset scale.

Click here for more information on calculating the correct torque if not using a crows foot at 90° in the Sportsterpedia.

Flare nut crows foot.
Tight corners for non-slip function. 22)
Cheap crows foot.
Rounded corners can slip. 23)
Using a crows foot on a torque wrench 24)



5) , 6) , 8) , 11) , 12) , 20) , 23) , 24)
photo by Hippysmack
7)
photo by rocketmangb of the XLFORUM