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techtalk:ref:tools167 [2020/03/01 04:06] hippysmack [Jims #788 Exhaust Seal Installation Tool] |
techtalk:ref:tools167 [2024/01/24 22:51] hippysmack |
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====== Exhaust Tools ====== | ====== Exhaust Tools ====== | ||
===== Jims #788 Exhaust Seal Installation Tool ===== | ===== Jims #788 Exhaust Seal Installation Tool ===== | ||
- | See the installation PDF here: [[http://www.jimsusa.com/pdf/instruction-sheets/788-IS.pdf]] \\ | + | |
- | For use on all 1984 to present Evo Big Twin, XL, and Twin Cam models. \\ | + | For use on all 1984 to present Evo Big Twin, XL, and Twin Cam models. ([[techtalk:evo:carb04|See the Sportsterpedia EVO Exhaust Section]])\\ |
- | This tool installs the exhaust pipe seal H-D No. 65324-83B or Screamin’ Eagle No.17048-98 or equivalent exhaust gaslets. \\ | + | This tool installs the exhaust pipe seal H-D No. 65324-83B or Screamin’ Eagle No.17048-98 or equivalent exhaust gaskets. \\ |
It will position the gasket evenly into the head exhaust port thus preventing exhaust leaks. \\ | It will position the gasket evenly into the head exhaust port thus preventing exhaust leaks. \\ | ||
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- Using Jims tool handle (33416-80) -sold separately- install the small end into the center hole of 788 plate with a new seal in position. \\ Place these pieces up to the head and onto the exhaust mounting studs. \\ Then use a mallet to lightly tap on the end of the handle until the tool plate seats in the head. \\ Then install the pipes up to the head per the FSM. | - Using Jims tool handle (33416-80) -sold separately- install the small end into the center hole of 788 plate with a new seal in position. \\ Place these pieces up to the head and onto the exhaust mounting studs. \\ Then use a mallet to lightly tap on the end of the handle until the tool plate seats in the head. \\ Then install the pipes up to the head per the FSM. | ||
- | {{:techtalk:ref:tools:jims_exhaust_gasket_tool_1_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{:techtalk:ref:tools:jims_exhaust_gasket_tool_2_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) \\ | + | {{:techtalk:ref:tools:jims_exhaust_gasket_tool_1_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) {{:techtalk:ref:tools:jims_exhaust_gasket_tool_3_by_hippysmack.jpg?direct&300|}} ((photo by Hippysmack)) \\ |
===== Homemade Exhaust Gasket Installer ===== | ===== Homemade Exhaust Gasket Installer ===== | ||
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2x2 piece of wood used below... could have had better results with a 2x4. \\ | 2x2 piece of wood used below... could have had better results with a 2x4. \\ | ||
- | {{:techtalk:ref:tools:installing_exhaust_gaskets_2_by_johnk.jpg?direct&300|}} ((photo by JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?p=3944070)) {{:techtalk:ref:tools:installing_exhaust_gaskets_1_by_johnk.jpg?direct&300|}} ((photo by JohnK of the XLFORUM http://xlforum.net/forums/showthread.php?p=3944070)) \\ | + | {{:techtalk:ref:tools:installing_exhaust_gaskets_2_by_johnk.jpg?direct&300|}} ((photo by JohnK of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-motor-top-end/132786-fixing-a-leaky-top-end-with-pics/page6#post2887799)) {{:techtalk:ref:tools:installing_exhaust_gaskets_1_by_johnk.jpg?direct&300|}} ((photo by JohnK of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-motor-top-end/132786-fixing-a-leaky-top-end-with-pics/page6#post2887799)) \\ |
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