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techtalk:ref:tools167 [2020/08/11 04:16]
hippysmack [Jims #788 Exhaust Seal Installation Tool]
techtalk:ref:tools167 [2024/01/24 22:51] (current)
hippysmack
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 ===== Jims #788 Exhaust Seal Installation Tool ===== ===== Jims #788 Exhaust Seal Installation Tool =====
  
-For use on all 1984 to present Evo Big Twin, XL, and Twin Cam models. \\ +For use on all 1984 to present Evo Big Twin, XL, and Twin Cam models. ​([[techtalk:​evo:​carb04|See the Sportsterpedia EVO Exhaust Section]])\\ 
-This tool installs the exhaust pipe seal H-D No. 65324-83B or Screamin’ Eagle No.17048-98 or equivalent exhaust ​gaslets. \\+This tool installs the exhaust pipe seal H-D No. 65324-83B or Screamin’ Eagle No.17048-98 or equivalent exhaust ​gaskets. \\
 It will position the gasket evenly into the head exhaust port thus preventing exhaust leaks. \\ It will position the gasket evenly into the head exhaust port thus preventing exhaust leaks. \\
  
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     - Using Jims tool handle (33416-80) -sold separately- install the small end into the center hole of 788 plate with a new seal in position. \\ Place these pieces up to the head and onto the exhaust mounting studs. \\ Then use a mallet to lightly tap on the end of the handle until the tool plate seats in the head. \\ Then install the pipes up to the head per the FSM.     - Using Jims tool handle (33416-80) -sold separately- install the small end into the center hole of 788 plate with a new seal in position. \\ Place these pieces up to the head and onto the exhaust mounting studs. \\ Then use a mallet to lightly tap on the end of the handle until the tool plate seats in the head. \\ Then install the pipes up to the head per the FSM.
  
-{{:​techtalk:​ref:​tools:​jims_exhaust_gasket_tool_1_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​ref:​tools:​jims_exhaust_gasket_tool_2_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\+{{:​techtalk:​ref:​tools:​jims_exhaust_gasket_tool_1_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) {{:​techtalk:​ref:​tools:​jims_exhaust_gasket_tool_3_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
  
 ===== Homemade Exhaust Gasket Installer ===== ===== Homemade Exhaust Gasket Installer =====
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 2x2 piece of wood used below... could have had better results with a 2x4. \\ 2x2 piece of wood used below... could have had better results with a 2x4. \\
-{{:​techtalk:​ref:​tools:​installing_exhaust_gaskets_2_by_johnk.jpg?​direct&​300|}} ((photo by JohnK of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=3944070)) {{:​techtalk:​ref:​tools:​installing_exhaust_gaskets_1_by_johnk.jpg?​direct&​300|}} ((photo by JohnK of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​p=3944070)) \\+{{:​techtalk:​ref:​tools:​installing_exhaust_gaskets_2_by_johnk.jpg?​direct&​300|}} ((photo by JohnK of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-motor-top-end/​132786-fixing-a-leaky-top-end-with-pics/​page6#​post2887799)) {{:​techtalk:​ref:​tools:​installing_exhaust_gaskets_1_by_johnk.jpg?​direct&​300|}} ((photo by JohnK of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-motor-engine/​sportster-motorcycle-motor-top-end/​132786-fixing-a-leaky-top-end-with-pics/​page6#​post2887799)) \\
  
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