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techtalk:ref:tools804 [2022/04/16 20:28] hippysmack [Carburetor, Intake Manifold and Air Cleaner] |
techtalk:ref:tools804 [2022/07/25 00:52] hippysmack [Fittings] |
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|27368-76|L1976-2006|External Wire Clip|Carb Bowl Overflow Hose Clip|Sportsters| | |27368-76|L1976-2006|External Wire Clip|Carb Bowl Overflow Hose Clip|Sportsters| | ||
|31324-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | |31324-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | ||
- | |31328-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | + | |31328-91|1991-2004|Snap Ring|Internal Starter Part|XL1200| |
|31693-90|1991-1998|Clip|Cord Clip|XL1200| | |31693-90|1991-1998|Clip|Cord Clip|XL1200| | ||
|33653-90|1991-2003|Klipring Retaining Ring|Shifter Detent Roller Retainer|Sportsters| | |33653-90|1991-2003|Klipring Retaining Ring|Shifter Detent Roller Retainer|Sportsters| | ||
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|62601-91A|2001-2004|1/8"-27 NPT to AN5 \\ Flared Fitting|Oil Pump Fitting \\ Oil Feed to Filter|Sportsters| | | |62601-91A|2001-2004|1/8"-27 NPT to AN5 \\ Flared Fitting|Oil Pump Fitting \\ Oil Feed to Filter|Sportsters| | | ||
|63533-41|1991-1999|1/8"-27 NPT to 3/8" CAD \\ Str Hose Nipple Fitting|Oil Pump Fitting \\ Supply from Oil Tank|Sportsters|{{ :techtalk:ref:oil:fitting_63533-41_by_57harleyrider.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| | |63533-41|1991-1999|1/8"-27 NPT to 3/8" CAD \\ Str Hose Nipple Fitting|Oil Pump Fitting \\ Supply from Oil Tank|Sportsters|{{ :techtalk:ref:oil:fitting_63533-41_by_57harleyrider.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| | ||
- | |63533-41A|2000-Present|1/8"-27 NPT to 3/8" Brass \\ Hose Nipple Fitting|Primary/Trans Vent Fitting|Sportsters|{{:techtalk:ref:oil:fitting_63533-41a_by_hippysmack.jpg?linkonly|Pic1}} ((photo by Hippysmack))| | + | |63533-41A|2000-Present|1/8"-27 NPT to 3/8" Brass \\ Hose Nipple Fitting|Primary/Trans Vent Fitting|Sportsters|{{:techtalk:ref:oil:AAAfitting_63533-41a_by_hippysmack.jpg?linkonly|Pic1}} ((photo by Hippysmack))| |
|:::|2000-2003|:::|Oil Pump Fitting \\ Supply from Oil Tank|Sportsters|:::| | |:::|2000-2003|:::|Oil Pump Fitting \\ Supply from Oil Tank|Sportsters|:::| | ||
|63540-62|1986-1990|1/8"-27 NPT to 3/8" \\ Hose Bibb 45° Fitting|Oil Pump Fitting \\ Oil Return Outlet|Sportsters|{{ :techtalk:ref:oil:fitting_63540-62_oil_pump_45_deg_elbow_by_sum-body1.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| | |63540-62|1986-1990|1/8"-27 NPT to 3/8" \\ Hose Bibb 45° Fitting|Oil Pump Fitting \\ Oil Return Outlet|Sportsters|{{ :techtalk:ref:oil:fitting_63540-62_oil_pump_45_deg_elbow_by_sum-body1.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| | ||
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^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
|HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
- | |835|2004-|Screw|Crankcase Screw|Sportsters| | + | |835|2004-|5/16" x 18 x 3" Flange \\ Hd Screw w/ lockpatch|Crankcase Screw|Sportsters| |
|852|1986|1/4" x 20 Socket Head Screw|Rocker Box Cover Screw|Sportsters| | |852|1986|1/4" x 20 Socket Head Screw|Rocker Box Cover Screw|Sportsters| | ||
|861A|1992- |3/8" x 16 x 1" Hex \\ Socket Head Bolt (grade 8) |Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |861A|1992- |3/8" x 16 x 1" Hex \\ Socket Head Bolt (grade 8) |Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
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|1029|2002-2003|5/16" x 18 Screw|Lower Primary Cover Screw|883C, 1200C| | |1029|2002-2003|5/16" x 18 Screw|Lower Primary Cover Screw|883C, 1200C| | ||
|1039|2000-2004|5/16" x 18 x 2-1/2" \\ Hex Flange Head Bolt|Lower Rocker Cover Bolt|Sportsters| | |1039|2000-2004|5/16" x 18 x 2-1/2" \\ Hex Flange Head Bolt|Lower Rocker Cover Bolt|Sportsters| | ||
- | |1048|2004-|Screw|Crankcase Screw|Sportsters| | + | |1048|2004-|5-16" x 18 x 1-1/2" \\ Hex Flange Cap Screw|Crankcase Screw|Sportsters| |
|1797R|1986-1994|1/4" x 20 x 2" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| | |1797R|1986-1994|1/4" x 20 x 2" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| | ||
|2423|1986-1990|1/4" x 20 x 3/8" Pozidriv \\ Truss Head Screw (grade 2)|Primary Oil Level Screw|Sportsters| | |2423|1986-1990|1/4" x 20 x 3/8" Pozidriv \\ Truss Head Screw (grade 2)|Primary Oil Level Screw|Sportsters| | ||
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|2708|1986-1990|1/4" x 20 x 3/4" Socket Hd Bolt|Tappet Guide Bolt|Sportsters| | |2708|1986-1990|1/4" x 20 x 3/4" Socket Hd Bolt|Tappet Guide Bolt|Sportsters| | ||
|2879W|1986-1990|3/8" x 16 x 1" Hex Head Bolt|Rear Motor Mount Top Bolt|Sportsters| | |2879W|1986-1990|3/8" x 16 x 1" Hex Head Bolt|Rear Motor Mount Top Bolt|Sportsters| | ||
- | |3026|2004-|Screw|Choke Bracket to \\ Center Head Mount Screw|Sportsters| | + | |3026|2004-|#10-32 x 1/2" Hex Socket \\ Button Hd Screw|Choke Bracket to \\ Center Head Mount Screw|Sportsters| |
|3201W|1991-1994|5/16" x 18 x 3/4" \\ Hex Socket Head Screw|Pushrod Tube Base Screw|Sportsters| | |3201W|1991-1994|5/16" x 18 x 3/4" \\ Hex Socket Head Screw|Pushrod Tube Base Screw|Sportsters| | ||
|3228 \\ 3228A|1995-2002 \\ 2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Pushrod Tube Base Screw|Sportsters| | |3228 \\ 3228A|1995-2002 \\ 2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Pushrod Tube Base Screw|Sportsters| | ||
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|3849|2004-|1/4" x 20 x 1-1/4" Sems \\ Hex Cap Screw (grade 8)|Lower Rocker Box Bolt|Sportsters| | |3849|2004-|1/4" x 20 x 1-1/4" Sems \\ Hex Cap Screw (grade 8)|Lower Rocker Box Bolt|Sportsters| | ||
|3997 \\ 3997A|1986-1998 \\ 1999-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | |3997 \\ 3997A|1986-1998 \\ 1999-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | ||
- | |4091|2004-|Screw|Stator Wire Cover Screw|Sportsters| | ||
|4319|1986-1992|3/8" x 24 x 1" \\ Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |4319|1986-1992|3/8" x 24 x 1" \\ Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
|:::|1986-1994|:::|Top Front Motor Mount \\ to Frame Bracket Bolt|:::| | |:::|1986-1994|:::|Top Front Motor Mount \\ to Frame Bracket Bolt|:::| | ||
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|4748|1992-1995 \\ 1998 \\ 2000-2004|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | |4748|1992-1995 \\ 1998 \\ 2000-2004|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | ||
|:::|1998|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |:::|1998|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
- | |4751|1993-2003|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters| | + | |4751|1993-2004|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters| |
|4820A|1993-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Cam Cover Screw|Sportsters| | |4820A|1993-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Cam Cover Screw|Sportsters| | ||
|:::|2000-2004|:::|Primary Cover Screw|Sportsters| | |:::|2000-2004|:::|Primary Cover Screw|Sportsters| | ||
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|2405A|1992-2003|5/16"x 18 x 3/4" Pozidriv \\ Oval Countersunk Head Screw|A/C Cover Screw|Sportsters| | |2405A|1992-2003|5/16"x 18 x 3/4" Pozidriv \\ Oval Countersunk Head Screw|A/C Cover Screw|Sportsters| | ||
|2460|2004-|Screw|Air Cleaner Cover Screw|Sportsters| | |2460|2004-|Screw|Air Cleaner Cover Screw|Sportsters| | ||
- | |2871W|1986-1987|5/16" x 18 x 1-1/4" Hex Head Bolt|Intake Manifold to Carb Bolt|Sportsters| | + | |2871W|1986-1987|5/16" x 18 x 1-1/4" \\ Hex Head Bolt|Intake Manifold to Carb Bolt|Sportsters| |
- | |2916|1992-1994|3/8" x 16 x 5/8" Hex \\ Socket Button Head Screw (grade 8)|Enrichment Cable Bracket Screw|Sportsters| | + | |2916|1992-1994|3/8" x 16 x 5/8" Hex \\ Socket Button Head \\ Screw (grade 8)|Enrichment Cable Bracket Screw|Sportsters| |
|3201W|1988-1993|5/16" x 18 x 3/4" Hex \\ Socket Head Screw|Intake Manifold \\ Flange to Engine Screw|Sportsters| | |3201W|1988-1993|5/16" x 18 x 3/4" Hex \\ Socket Head Screw|Intake Manifold \\ Flange to Engine Screw|Sportsters| | ||
|3201WA|1993-1994|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw|Intake Manifold \\ Flange to Engine Screw|Sportsters| | |3201WA|1993-1994|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw|Intake Manifold \\ Flange to Engine Screw|Sportsters| | ||
|3275|1995-2004|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Intake Manifold \\ Flange to Engine Screw|Sportsters| | |3275|1995-2004|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Intake Manifold \\ Flange to Engine Screw|Sportsters| | ||
|3494|1986-1987|5/16" x 18 Bolt|Intake Manifold to Engine Bolt|Sportsters| | |3494|1986-1987|5/16" x 18 Bolt|Intake Manifold to Engine Bolt|Sportsters| | ||
- | |3534 \\ 3534A \\ 3534B|1991-1992 \\ 1993-1994 \\ 1995-2003|1/2" x 13 x 2-1/2" Hex \\ Socket Head Bolt|Crankcase Breather Bolt|Sportsters| | + | |3534 \\ 3534A \\ 3534B|1991-1992 \\ 1993-1994 \\ 1995-2003|1/2" x 13 x 2-1/2" Hex \\ Socket Head Bolt (hollow) \\ 5/16" thru-hole|Crankcase Breather Bolt|Sportsters| |
|:::|2002-2003|:::|:::|HDI Models| | |:::|2002-2003|:::|:::|HDI Models| | ||
+ | |3565|2004-|1/2" x 13 Flange Bolt (hollow) \\ 1/16" rear hole (1.5875 mm) \\ 5/16" front hole|Crankcase Breather Bolt|Sportsters| | ||
|3577|1995-2001|1/2" x 13 x 1-1/4" Hex \\ Socket Head Screw|Crankcase Breather Screw|HDI Models Only| | |3577|1995-2001|1/2" x 13 x 1-1/4" Hex \\ Socket Head Screw|Crankcase Breather Screw|HDI Models Only| | ||
|11731|1986-1990|5/16" x 1-7/16" Stud \\ (NC one end, NF the other)|Intake Manifold \\ Flange to Engine Stud|Sportsters| | |11731|1986-1990|5/16" x 1-7/16" Stud \\ (NC one end, NF the other)|Intake Manifold \\ Flange to Engine Stud|Sportsters| | ||
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|27371-76 \\ 27371-76A|1986-2002 \\ 2003|Brass/Plastic 90° Elbow|Fuel Inlet Fitting|Sportsters| | |27371-76 \\ 27371-76A|1986-2002 \\ 2003|Brass/Plastic 90° Elbow|Fuel Inlet Fitting|Sportsters| | ||
|27579-88 \\ 27579-88A|1988-1992 \\ 1993-2004|Screw|Carb Bowl Screw|Sportsters| | |27579-88 \\ 27579-88A|1988-1992 \\ 1993-2004|Screw|Carb Bowl Screw|Sportsters| | ||
- | |27587-88|1988-2004|M5 x .08 x 10mm ((Thanks to RandallM of the XLFORUM for the dims)) \\ Phillips Round Head Screw (w/ washer)|CV Carb \\ Lower Throttle Bracket Screw|Sportsters| | + | |27587-88|1988-2004|M5 x .08 x 10mm ((Thanks to RandallM of the XLFORUM for the dims)) Phillips \\ Round Head Screw (w/ washer)|CV Carb \\ Lower Throttle Bracket Screw|Sportsters| |
|68042-99|2004-|Screw|Map Sensor Screw|Sportsters| | |68042-99|2004-|Screw|Map Sensor Screw|Sportsters| | ||
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|8535|1992-2003|Rivet| |Sportsters| | |8535|1992-2003|Rivet| |Sportsters| | ||
|10057|1986-1987|Clip| |Sportsters| | |10057|1986-1987|Clip| |Sportsters| | ||
- | |61107-92|1992-2003|Fitting| |Sportsters| | + | |61107-92|1992-2003|Hose Bibb \\ Plastic 90° Elbow|Air Cleaner Fitting|Sportsters| |
Line 424: | Line 424: | ||
|3787|1993-1994|1/4" x 20 x 3/4" Hex Head Bolt|Voltage Regulator Mounting Bolt|Sportsters| | |3787|1993-1994|1/4" x 20 x 3/4" Hex Head Bolt|Voltage Regulator Mounting Bolt|Sportsters| | ||
|4134|2001-2003|#10-24 x 3/8" Torx Pan Head Screw|Voltage Reg Grounding Screw?|Sportsters| | |4134|2001-2003|#10-24 x 3/8" Torx Pan Head Screw|Voltage Reg Grounding Screw?|Sportsters| | ||
- | |4329|1995-2003|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters| | + | |4329|1995-2004|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters| |
===== Stator ===== | ===== Stator ===== | ||
^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
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|2712|1985-1990|#10-24 x 7/8" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | |2712|1985-1990|#10-24 x 7/8" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | ||
|2720|1991-2001|#10-24 x 1" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | |2720|1991-2001|#10-24 x 1" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | ||
- | |3029|2002-2003|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters| | + | |3029|2002-2004|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters| |
- | |4091|1991-2003|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters| | + | |4091|1991-2004|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters| |
===== Headlight ===== | ===== Headlight ===== | ||
^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
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|HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
- | |3993|1982-2003|1/4" x 20 x 1-1/4" Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S| | + | |3480A|2004-|1/4" x 20 x 1-3/4" \\ Knurled Socket Hd Screw|Coil to Bracket Screw|Sportsters| |
+ | |3993|1982-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S| | ||
|4820A|1998-1999|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Coil to Bracket Screw|1200S| | |4820A|1998-1999|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Coil to Bracket Screw|1200S| | ||
===== Ignition ===== | ===== Ignition ===== | ||
Line 534: | Line 535: | ||
|917|1981-1990|M6 x 42 mm Phillips Head Screw|Starter Housing Screw|Sportsters| | |917|1981-1990|M6 x 42 mm Phillips Head Screw|Starter Housing Screw|Sportsters| | ||
|:::|1991-1994|:::|:::|XL883| | |:::|1991-1994|:::|:::|XL883| | ||
- | |928|1991-2003|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200| | + | |928|1991-2004|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200| |
- | |929 \\ 929A|1991-1998 \\ 1999-2003|Screw w/ O-ring|Starter End Cover Screw|XL1200| | + | |929 \\ 929A|1991-1998 \\ 1999-2004|Screw w/ O-ring|Starter End Cover Screw|XL1200| |
|3350|1991-2003|Bolt|Starter Frame End Thru Bolt|XL1200| | |3350|1991-2003|Bolt|Starter Frame End Thru Bolt|XL1200| | ||
- | |3359|1995-2003|Bolt|Starter Housing Bolt|Sportsters| | + | |3559|1995-2004|Bolt|Starter Housing Thru Bolt|Sportsters| |
|3401|1986-1990|M6 x 140mm Hex Head Bolt|Starter Housing Screw|Sportsters| | |3401|1986-1990|M6 x 140mm Hex Head Bolt|Starter Housing Screw|Sportsters| | ||
|:::|1991-1994|:::|:::|XL883| | |:::|1991-1994|:::|:::|XL883| | ||
Line 543: | Line 544: | ||
|31666-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | |31666-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | ||
|31667-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | |31667-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | ||
- | |31689-90|1991-2003|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200| | + | |31689-90|1991-2004|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200| |
- | |45902-00|2001-2003|Screw|Starter Mounting Bolt|Sportsters| | + | |45902-00|2001-2004|Screw|Starter Mounting Screw|Sportsters| |
|45995-73 \\ 45995-73A \\ 45995-73B|1981-1992 \\ 1993-1997 \\ 1998-2000|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Starter Mounting Bolt|Sportsters| | |45995-73 \\ 45995-73A \\ 45995-73B|1981-1992 \\ 1993-1997 \\ 1998-2000|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Starter Mounting Bolt|Sportsters| | ||