Differences
This shows you the differences between two versions of the page.
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techtalk:ref:tools804 [2022/04/16 20:41] hippysmack [Carburetor, Intake Manifold and Air Cleaner] |
techtalk:ref:tools804 [2022/09/27 23:29] hippysmack [Ignition] |
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| |27368-76|L1976-2006|External Wire Clip|Carb Bowl Overflow Hose Clip|Sportsters| | |27368-76|L1976-2006|External Wire Clip|Carb Bowl Overflow Hose Clip|Sportsters| | ||
| |31324-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | |31324-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | ||
| - | |31328-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| | + | |31328-91|1991-2004|Snap Ring|Internal Starter Part|XL1200| |
| |31693-90|1991-1998|Clip|Cord Clip|XL1200| | |31693-90|1991-1998|Clip|Cord Clip|XL1200| | ||
| |33653-90|1991-2003|Klipring Retaining Ring|Shifter Detent Roller Retainer|Sportsters| | |33653-90|1991-2003|Klipring Retaining Ring|Shifter Detent Roller Retainer|Sportsters| | ||
| Line 214: | Line 214: | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| |HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
| - | |835|2004-|Screw|Crankcase Screw|Sportsters| | + | |835|2004-|5/16" x 18 x 3" Flange \\ Hd Screw w/ lockpatch|Crankcase Screw|Sportsters| |
| |852|1986|1/4" x 20 Socket Head Screw|Rocker Box Cover Screw|Sportsters| | |852|1986|1/4" x 20 Socket Head Screw|Rocker Box Cover Screw|Sportsters| | ||
| |861A|1992- |3/8" x 16 x 1" Hex \\ Socket Head Bolt (grade 8) |Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |861A|1992- |3/8" x 16 x 1" Hex \\ Socket Head Bolt (grade 8) |Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
| Line 231: | Line 231: | ||
| |1029|2002-2003|5/16" x 18 Screw|Lower Primary Cover Screw|883C, 1200C| | |1029|2002-2003|5/16" x 18 Screw|Lower Primary Cover Screw|883C, 1200C| | ||
| |1039|2000-2004|5/16" x 18 x 2-1/2" \\ Hex Flange Head Bolt|Lower Rocker Cover Bolt|Sportsters| | |1039|2000-2004|5/16" x 18 x 2-1/2" \\ Hex Flange Head Bolt|Lower Rocker Cover Bolt|Sportsters| | ||
| - | |1048|2004-|Screw|Crankcase Screw|Sportsters| | + | |1048|2004-|5-16" x 18 x 1-1/2" \\ Hex Flange Cap Screw|Crankcase Screw|Sportsters| |
| |1797R|1986-1994|1/4" x 20 x 2" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| | |1797R|1986-1994|1/4" x 20 x 2" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| | ||
| |2423|1986-1990|1/4" x 20 x 3/8" Pozidriv \\ Truss Head Screw (grade 2)|Primary Oil Level Screw|Sportsters| | |2423|1986-1990|1/4" x 20 x 3/8" Pozidriv \\ Truss Head Screw (grade 2)|Primary Oil Level Screw|Sportsters| | ||
| Line 238: | Line 238: | ||
| |2708|1986-1990|1/4" x 20 x 3/4" Socket Hd Bolt|Tappet Guide Bolt|Sportsters| | |2708|1986-1990|1/4" x 20 x 3/4" Socket Hd Bolt|Tappet Guide Bolt|Sportsters| | ||
| |2879W|1986-1990|3/8" x 16 x 1" Hex Head Bolt|Rear Motor Mount Top Bolt|Sportsters| | |2879W|1986-1990|3/8" x 16 x 1" Hex Head Bolt|Rear Motor Mount Top Bolt|Sportsters| | ||
| - | |3026|2004-|Screw|Choke Bracket to \\ Center Head Mount Screw|Sportsters| | + | |3026|2004-|#10-32 x 1/2" Hex Socket \\ Button Hd Screw|Choke Bracket to \\ Center Head Mount Screw|Sportsters| |
| |3201W|1991-1994|5/16" x 18 x 3/4" \\ Hex Socket Head Screw|Pushrod Tube Base Screw|Sportsters| | |3201W|1991-1994|5/16" x 18 x 3/4" \\ Hex Socket Head Screw|Pushrod Tube Base Screw|Sportsters| | ||
| |3228 \\ 3228A|1995-2002 \\ 2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Pushrod Tube Base Screw|Sportsters| | |3228 \\ 3228A|1995-2002 \\ 2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Pushrod Tube Base Screw|Sportsters| | ||
| Line 261: | Line 261: | ||
| |3849|2004-|1/4" x 20 x 1-1/4" Sems \\ Hex Cap Screw (grade 8)|Lower Rocker Box Bolt|Sportsters| | |3849|2004-|1/4" x 20 x 1-1/4" Sems \\ Hex Cap Screw (grade 8)|Lower Rocker Box Bolt|Sportsters| | ||
| |3997 \\ 3997A|1986-1998 \\ 1999-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | |3997 \\ 3997A|1986-1998 \\ 1999-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| | ||
| - | |4091|2004-|Screw|Stator Wire Cover Screw|Sportsters| | ||
| |4319|1986-1992|3/8" x 24 x 1" \\ Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |4319|1986-1992|3/8" x 24 x 1" \\ Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
| |:::|1986-1994|:::|Top Front Motor Mount \\ to Frame Bracket Bolt|:::| | |:::|1986-1994|:::|Top Front Motor Mount \\ to Frame Bracket Bolt|:::| | ||
| Line 283: | Line 282: | ||
| |4748|1992-1995 \\ 1998 \\ 2000-2004|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | |4748|1992-1995 \\ 1998 \\ 2000-2004|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| | ||
| |:::|1998|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | |:::|1998|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| | ||
| - | |4751|1993-2003|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters| | + | |4751|1993-2004|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters| |
| |4820A|1993-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Cam Cover Screw|Sportsters| | |4820A|1993-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Cam Cover Screw|Sportsters| | ||
| |:::|2000-2004|:::|Primary Cover Screw|Sportsters| | |:::|2000-2004|:::|Primary Cover Screw|Sportsters| | ||
| Line 378: | Line 377: | ||
| |8535|1992-2003|Rivet| |Sportsters| | |8535|1992-2003|Rivet| |Sportsters| | ||
| |10057|1986-1987|Clip| |Sportsters| | |10057|1986-1987|Clip| |Sportsters| | ||
| - | |61107-92|1992-2003|Fitting| |Sportsters| | + | |61107-92|1992-2003|Hose Bibb \\ Plastic 90° Elbow|Air Cleaner Fitting|Sportsters| |
| Line 425: | Line 424: | ||
| |3787|1993-1994|1/4" x 20 x 3/4" Hex Head Bolt|Voltage Regulator Mounting Bolt|Sportsters| | |3787|1993-1994|1/4" x 20 x 3/4" Hex Head Bolt|Voltage Regulator Mounting Bolt|Sportsters| | ||
| |4134|2001-2003|#10-24 x 3/8" Torx Pan Head Screw|Voltage Reg Grounding Screw?|Sportsters| | |4134|2001-2003|#10-24 x 3/8" Torx Pan Head Screw|Voltage Reg Grounding Screw?|Sportsters| | ||
| - | |4329|1995-2003|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters| | + | |4329|1995-2004|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters| |
| ===== Stator ===== | ===== Stator ===== | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| Line 431: | Line 430: | ||
| |2712|1985-1990|#10-24 x 7/8" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | |2712|1985-1990|#10-24 x 7/8" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | ||
| |2720|1991-2001|#10-24 x 1" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | |2720|1991-2001|#10-24 x 1" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| | ||
| - | |3029|2002-2003|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters| | + | |3029|2002-2004|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters| |
| - | |4091|1991-2003|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters| | + | |4091|1991-2004|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters| |
| ===== Headlight ===== | ===== Headlight ===== | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
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| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| |HD Part#|Year(s) \\ Available|Description|Uses|Models| | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | ||
| - | |3993|1982-2003|1/4" x 20 x 1-1/4" Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S| | + | |3480A|2004-|1/4" x 20 x 1-3/4" \\ Knurled Socket Hd Screw|Coil to Bracket Screw|Sportsters| |
| + | |3993|1982-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S| | ||
| |4820A|1998-1999|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Coil to Bracket Screw|1200S| | |4820A|1998-1999|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Coil to Bracket Screw|1200S| | ||
| ===== Ignition ===== | ===== Ignition ===== | ||
| - | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | + | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||| |
| - | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | + | |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |
| |1205|1982-1990|#10-24 x 3/4" Pozidriv \\ Fillister Head Screw|Ignition Module Mounting Screw|Sportsters| | |1205|1982-1990|#10-24 x 3/4" Pozidriv \\ Fillister Head Screw|Ignition Module Mounting Screw|Sportsters| | ||
| |1601|1980-2003|#8-32 x 1/2" Flat Head Screw|Ignition Cover (inner) Screw|Sportsters| | |1601|1980-2003|#8-32 x 1/2" Flat Head Screw|Ignition Cover (inner) Screw|Sportsters| | ||
| Line 527: | Line 527: | ||
| |2362|1997- |#10-24 x 3/4" Flange \\ Hex Head Self Tapping Screw|Ignition Module Mounting Screw|Sportsters| | |2362|1997- |#10-24 x 3/4" Flange \\ Hex Head Self Tapping Screw|Ignition Module Mounting Screw|Sportsters| | ||
| |2611B \\ 2611C|1980-1999 \\ 2000-2003|#10-32 x 3/4" Hex Head Screw|Ignition Rotor Cup Screw|Sportsters| | |2611B \\ 2611C|1980-1999 \\ 2000-2003|#10-32 x 3/4" Hex Head Screw|Ignition Rotor Cup Screw|Sportsters| | ||
| - | |32606-82|1986-2003|Stud|Timer Plate Stud|Sportsters| | + | |32606-82|1986-2003|Stud|Timer Plate Stud|Sportsters|{{ :techtalk:ref:tools:1986-2003_sportster_timer_plate_studs_32606-82_by_harleyguys.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, harleyguys [[https://www.ebay.com/str/used2bviperizer2?_trksid=p2047675.l2563|Link to Ebay Store]] ))| |
| ===== Starter / Relay ===== | ===== Starter / Relay ===== | ||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | ||
| Line 535: | Line 535: | ||
| |917|1981-1990|M6 x 42 mm Phillips Head Screw|Starter Housing Screw|Sportsters| | |917|1981-1990|M6 x 42 mm Phillips Head Screw|Starter Housing Screw|Sportsters| | ||
| |:::|1991-1994|:::|:::|XL883| | |:::|1991-1994|:::|:::|XL883| | ||
| - | |928|1991-2003|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200| | + | |928|1991-2004|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200| |
| - | |929 \\ 929A|1991-1998 \\ 1999-2003|Screw w/ O-ring|Starter End Cover Screw|XL1200| | + | |929 \\ 929A|1991-1998 \\ 1999-2004|Screw w/ O-ring|Starter End Cover Screw|XL1200| |
| |3350|1991-2003|Bolt|Starter Frame End Thru Bolt|XL1200| | |3350|1991-2003|Bolt|Starter Frame End Thru Bolt|XL1200| | ||
| - | |3359|1995-2003|Bolt|Starter Housing Bolt|Sportsters| | + | |3559|1995-2004|Bolt|Starter Housing Thru Bolt|Sportsters| |
| |3401|1986-1990|M6 x 140mm Hex Head Bolt|Starter Housing Screw|Sportsters| | |3401|1986-1990|M6 x 140mm Hex Head Bolt|Starter Housing Screw|Sportsters| | ||
| |:::|1991-1994|:::|:::|XL883| | |:::|1991-1994|:::|:::|XL883| | ||
| Line 544: | Line 544: | ||
| |31666-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | |31666-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | ||
| |31667-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | |31667-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| | ||
| - | |31689-90|1991-2003|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200| | + | |31689-90|1991-2004|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200| |
| - | |45902-00|2001-2003|Screw|Starter Mounting Bolt|Sportsters| | + | |45902-00|2001-2004|Screw|Starter Mounting Screw|Sportsters| |
| |45995-73 \\ 45995-73A \\ 45995-73B|1981-1992 \\ 1993-1997 \\ 1998-2000|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Starter Mounting Bolt|Sportsters| | |45995-73 \\ 45995-73A \\ 45995-73B|1981-1992 \\ 1993-1997 \\ 1998-2000|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Starter Mounting Bolt|Sportsters| | ||
| Line 595: | Line 595: | ||
| \\ | \\ | ||
| ===== Front Forks / Triple Tree ===== | ===== Front Forks / Triple Tree ===== | ||
| - | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| | + | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}|||||| |
| - | |HD Part#|Year(s) \\ Available|Description|Uses|Models| | + | |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |
| |854|1983-1985 \\ L1983-1985 \\ 1986-1987|3/8" x 24 x 1-1/2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLX \\ XR-1000 \\ 883, Hugger| | |854|1983-1985 \\ L1983-1985 \\ 1986-1987|3/8" x 24 x 1-1/2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLX \\ XR-1000 \\ 883, Hugger| | ||
| |855|1986|3/8" x 16 x 2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLH 1100| | |855|1986|3/8" x 16 x 2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLH 1100| | ||
| Line 624: | Line 624: | ||
| |45726-96|1996-2003|Special Plug Bolt Assembly|Slider Plug Bolt|1200S| | |45726-96|1996-2003|Special Plug Bolt Assembly|Slider Plug Bolt|1200S| | ||
| |45782-72A|1962-1987|Helicoil|Fork Bracket Screw Insert|Sportsters| | |45782-72A|1962-1987|Helicoil|Fork Bracket Screw Insert|Sportsters| | ||
| - | |45790-80|1979-1994|M4 X 0.70mm x 6mm \\ JIS Head Screw w/ Washer|Fork Drain Screw|Sportsters| | + | |45790-80|1979-1994|M4 X 0.70mm x 6mm \\ JIS Head Screw w/ Washer|Fork Drain Screw|Sportsters|{{ :techtalk:ref:tools:1979-2003_sportster_fork_drain_screw_by_robison_motorcycles.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |
| - | |:::|1995-1997 \\ 2000-2003|:::|:::|STD, DLX, HUG \\ 1200, 883C, 1200C| | + | |:::|1995-1997 \\ 2000-2003|:::|:::|STD, DLX, HUG \\ 1200, 883C, 1200C|:::| |
| |45998-73|1973-1974 \\ 1979-1987|5/16" x 18 (both ends) Stud|Slider Clamp Stud|Sportsters| | |45998-73|1973-1974 \\ 1979-1987|5/16" x 18 (both ends) Stud|Slider Clamp Stud|Sportsters| | ||
| |45813-03|1979-Up|M4 x 0.7mm × 6mm Screw Kit (chrome)|Fork Drain Screw Kit|Sportsters| | |45813-03|1979-Up|M4 x 0.7mm × 6mm Screw Kit (chrome)|Fork Drain Screw Kit|Sportsters| | ||
| |48143-84| |Pin|Fork Stem Pin \\ (w / spring 48145-84)|HDI Models only| | |48143-84| |Pin|Fork Stem Pin \\ (w / spring 48145-84)|HDI Models only| | ||
| - | |||
| - | |||
| ===== Swingarm ===== | ===== Swingarm ===== | ||
