[[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] ====== REF: HD List of Evo Sportster Hardware P/N & Descriptions ====== \\ Below are lists of fasteners known to be used on Sportsters as listed in the factory parts catalogs. \\ This list is not meant to replace the parts catalogs. You should have a full parts catalog that covers your year model bike. \\ The listings below are an attempt to display the year span certain fasteners were used or available, their sizes and to help explain discrepancies in the parts books. ===== Pins and Dowels ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |215|1986-2004|5/16" Dowel Pin|Gearcase Dowel Pin|Sportsters| |275|1952-1985|1/8" x 1/4" Straight Pin|Cam Cover Dowel Pin \\ (replaced pin #271 in L1978)|Sportsters| |:::|1986-1990|:::|Cam Cover Bushing Pin|Sportsters| |350|1986-1992|13/64" x 7/8" Pin|Shift Pawl Lifter Pin|Sportsters| |358|1952-2004|1/4" x 1/2" Dowel Pin|Crankcase Dowel Pin|K Models, Sportsters| |:::|1986-2004|:::|Cylinder Base Dowel Pin|Sportsters| |600|1991-1994|1/8" x 9/16" Roll Pin|Transmission Trapdoor Pin|Sportsters| |601|1991-2003|1/8" x 3/4" Roll Pin|Trans Shift Drum Pin|Sportsters| |604|1991-2003|1/8" x 3/8" Roll Pin|Pushrod Base Pin|Sportsters| |618|1982-1992|3/16" x 3/4" Roll Pin|Battery Strap Fastener Roll Pin|Sportsters| |638|1986-1990|1/4" x 1/2" Roll Pin|Shift Pawl Pin|Sportsters| |643|1986-1990|Roll Pin|Oil Pump Housing Roll Pin \\ (replaced 26480-77 in 1989)|Sportsters| |9260|1986|Pin|Shifter Cam Support Pin|Sportsters| |16573-83|1986-2004|Dowel Bushing Insert|Cylinder to Head Dowel Guide|Sportsters| |:::|1991-2003|:::|Transmisssion Trapdoor Bushing|Sportsters| |18532-89|1991-1999|App .187" x 1.188" \\ Solid Pin w/ (w/ grooved ends)|Lifter Anti-Rotation Pin|Sportsters| |24530-90|1991-2003|Grooved Pin (press fit)|Shifter Detent Arm \\ Spring Pin|Sportsters| |24578-57|1957-1990|.555" x .880" Dowel Pin|Transmission Trapdoor Dowel Pin|Sportsters| |24754-75 \\ 24754-75A|1977-2003|Solid Dowel Bushing \\ .434" x .500" Split \\ Dowel Bushing|Primary Cover Dowel Pin|Sportsters| |24754-75|2004-|Solid Dowel Bushing|Primary Cover Dowel Pin|Sportsters| |26430-76|1986-1990|Pin|Oil Pump Gear Shaft Pin|Sportsters| |26480-77|1977-1988|Roll Pin|Oil Pump Housing Roll Pin \\ (replaced by 653 in 1989)|Sportsters| |27308-76|L1976-1987|Pin|Float Pin|Sportsters| |27575-88 \\ 27575-88A|1989-1994 \\ 1995-2004|Pin|Float Pin|Sportsters| |33319-90|1991-2003|Solid Pin|Shift Fork Roller Pin|Sportsters| |42460-80A|L1980-E1987|Clevis Pin|Rear Master Cylinder Clevis Pin|Sportsters| |42460-80B|1991-1998 \\ 1999-2003|Clevis Pin|Rear Master Cylinder Clevis Pin|All Models \\ Except 883C, 1200C| |45031-82 \\ 45031-82A|1982-1993 \\ 1993-1995|Pin|Stoplight Switch and Pushrod Pin|Sportsters| |50003-89|1989-1990|Clevis Pin|Jiffy Stand Clevis Pin|Sportsters| |50003-89A|1991-2000|Clevis Pin|Jiffy Stand Clevis Pin|Sportsters| |50003-89B|2001-2003|Clevis Pin|Jiffy Stand Clevis Pin|Sportsters| ===== Cotter Pins ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |511|1989-2003|9/64" x 1-1/4" Cotter Pin|Rear Axle Castle Nut Pin|Sportsters| |515|L1980-1998 \\ 1999-2003|1/16" x 3/4" Cotter Pin|Rear Master Cylinder to \\ Pedal Clevis Pin|Sportsters \\ STD, HUG, 1200, 1200S| |:::|2000-2003|:::|Shift Fork Roller Pin|Sportsters| |518|1991-1999|1/16" x 3/4" Cotter Pin|Shift Fork Roller Pin|Sportsters| |534|1991-2003|3/32" x 1" Cotter Pin|Footrest Clevis Cotter Pin|Sportsters| |554|1989-2003|1/8" x 7/8" Cotter Pin|Jiffy Stand Cotter Pin|Sportsters| |27128-89|1991-2004|Cotter Pin|Accelerator Pump Lever Pin|Sportsters| ===== Rivets ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |8483|1979-1993|3/16" x 7/16" x 5/8" Pop Rivet|Rear Fender Splash Guard Rivet|XL, XLCH, XLS| |:::|1986-1997|:::|Circuit Breaker Clip Rivet|Sportsters| |:::|1995-1996|:::|Starter Relay Mounting Rivet|Sportsters| |8519|1986-1993|Rivet|Flasher Clip Rivet|Sportsters| |8681|1986-1993|Rivet|Rear Fender Extension Rivet|Sportsters| |8692|1986-2003|5/32" x 3/8" x 5/16" Pop Rivet \\ (replaced by 8681 in 1990)|Rear Fender Extension Rivet|Sportsters| |8699|1980-2003|3/16" x 3/8" x 3/8" Pop Rivet|Cam Cover Nose Cone \\ Cover Rivet|Sportsters| ===== Retainers / Rings / Clips / Circlips / Clamps ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |9119A|1991-1999|Retaining Ring|Crankshaft Bearing Spacer|Sportsters| |9952|1973-1997|Holder Bracket|Circuit Breaker Holder Clip|Sportsters| |:::|1979-1990|:::|Turn Signal Flasher Holder Clip|Sportsters| |:::|1982-1993|:::|Rear Fender Clip|Sportsters| |10003|1991-1992|Cable P-Clamp|Clutch Cable Clamp|Sportsters| |10031|1986-1994|Cable P-Clamp|Brake Hose Clamp (F-R)|Sportsters| |10053|1986-1994|Cable P-Clamp|Clutch Cable Clamp \\ Front Brake Line Clamp|Sportsters| |10083|1986-1994|Cable P-Clamp|Throttle Cable Clamp \\ (mounted to gas tank)|Sportsters| |10108|1992-2003|Clip|Fuel Tank Vapor Valve Clip|Sportsters| |10114|1997-1998|P-Clamp|Rear Fender Wire Clip|Sportsters| |10123|1993-2003|Cable P-Clamp|Clutch Cable Clamp|Sportsters| |10183|1999-2003|P-Clamp|Rear Fender Wire Clip|Sportsters| |11002|1991-2004|13/32" External Circlip ((https://www.mcmaster.com/external-retaining-rings/external-retaining-rings-7/))|Oil Pump Gear Shaft Retainer|Sportsters| |:::|(ID .366", thickness .025", fits groove size .382")|||| |11006|1986-1990|Inverted External Circlip|Mainshaft Ball Bearing \\ (inner) Ret Ring|Sportsters| |11019|1991-2003|Wide Spring Steel \\ Retaining Ring|Shifter Detent Plate Clip|Sportsters| |11031|1991-2003|External Circlip|Shifter Shaft Retaining Ring|Sportsters| |11036|1986-1990|E-Clip Ring|Shifter Pawl Ret Ring|Sportsters| |11045|1986-1990|Inverted External Circlip|Clutch Bearing Guide Retaining Ring|Sportsters| |11046|1986-2003|External Circlip|Clutch Adjusting Screw \\ Retaining Ring|Sportsters| |11047|L1984-1986|Inverted External Circlip|Mainshaft Ball Bearing \\ (outer) Ret Ring \\ (replaced by 11180)|Sportsters| |11067|1991-2003|Constant Section Retaining Ring|Trans Main/Countershaft Ret Ring|Sportsters| |11093|1980-1990|Inverted External Circlip|Right Footpeg Ret Ring|Sportsters| |11143|1982-1999 \\ 1991-2003|External Circlip|Brake Lever Pivot Pin Ret Ring \\ Clutch Lever Pin Ret Ring|Sportsters| |11155|1979-2003|Retaining Ring|Throttle Adjusting Screw Kit \\ (56397-83)|Sportsters| |11161|1991-2003|Internal Circlip|Trans Sprocket Bearing Ret Ring|Sportsters| |:::|1986-1999|:::|Rear Motor Mount \\ Bushing Retainer|Sportsters| |11164|1986-1990|External Circlip|Clutch Hub Bearing Retaining Ring|Sportsters| |11177|1987-1996|Constant Section Retaining Ring|Pinion Bearing Retainer Ring|Sportsters| |11177A|1997-2004|Constant Section Retaining Ring|Pinion Bearing Retainer Ring|Sportsters| |:::|2004-|:::|Gearshaft Bearing Retainer Ring|Sportsters| |11180|1986-1990|Inverted External Circlip|Mainshaft Ball Bearing \\ (outer) Ret Ring \\ (replaced 11047)|Sportsters| |11185|1991-2003|External Circlip|Shifter Pawl Retaining Ring|Sportsters| |11250|1994-2003|External Circlip|Clutch Ramp Screw Retainer|Sportsters| |11271|1996-2003|.194" ((https://www.jwboon.com/)) Radial Retainer Ring|Idle Cable Retainer Ring|Sportsters| |11272|1996-2003|.213" ((https://www.jwboon.com/)) Radial Retainer Ring|Throttle Cable Retainer Ring|Sportsters| |11302|1999-2003|E-Clip|(L) Footrest Support Retainer Ring|883C, 1200C| |11304| |3/8" Retaining Ring ((AsSeenOnTV of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/113956-what-size-is-the-footpeg-snap-ring?t=1085891))| |11379| |8 mm External Circlip((Nibelungen of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/190706-size-of-retaining-rings?t=2032572))| |26497-75|1977-1990|1/2" Inverted External Circlip ((https://www.mcmaster.com/external-retaining-rings/inverted-external-retaining-rings/))|Oil Pump Shaft Ret Ring|Sportsters| |:::|(DIN 471 specs, ID .461", thickness .035", fits groove size .468")|||| |27124-89|1991-2004|E-Clip Ring|Carb Acc Pump Rod Clip|Sportsters| |27368-76|L1976-2006|External Wire Clip|Carb Bowl Overflow Hose Clip|Sportsters| |31324-91|1991-2003|Snap Ring|Internal Starter Part|XL1200| |31328-91|1991-2004|Snap Ring|Internal Starter Part|XL1200| |31693-90|1991-1998|Clip|Cord Clip|XL1200| |33653-90|1991-2003|Klipring Retaining Ring|Shifter Detent Roller Retainer|Sportsters| |34040-52|1986-1990|External Circlip|Shifter Cam Retaining Ring|Sportsters| |35021-89|1991-2003|Internal Circlip|Trans Countershaft Bearing Retainer|Sportsters| |35038-89 \\ 35038-89A|1991-2002 \\ 2003|Internal Circlip|Trans Mainshaft Bearing Retainer|Sportsters| |35114-02|Retaining Ring|Gearshaft Bearing Retainer Ring|Sportsters| |35118-03|Retaining Ring|Gearshaft Bearing Retainer Ring|Sportsters| |35337-56|1956-1990|Constant Section Retaining Ring|Mainshaft 3rd Gear Ret Ring|KH, Sportsters| |36795-84|1986-1990|External Circlip|Clutch Hub Retaining Ring|Sportsters| |36797-84|1986-1990|Constant Section Retaining Ring|Pressure Plate Retaining Ring|Sportsters| |36798-84|1986-1990|Constant Section Retaining Ring|Clutch Hub Retaining Ring|Sportsters| |37904-90|1991-2003|External Circlip|Clutch Bearing Stop Ring|Sportsters| |37905-90|1991-2003|Constant Section Retaining Ring|Clutch Bearing Retaining Ring|Sportsters| |37908-90|1991-2003|Constant Section Retaining Ring|Clutch Release Plate Retaining Ring|Sportsters| |37909-90|1991-2003|Constant Section Retaining Ring|Clutch Diaphragm Retaining Ring|Sportsters| |38723-99|2004-|Clip|Map Sensor Clip|Sportsters| |40903-87|L1987-2003|External Circlip|Rear Brake Spring Retainer|Sportsters| |41713-86|1991-1994|Metal Tube Clamp \\ (rubber sheath)|Rear Brake Line Clamp|Sportsters| |44021-83|1984-1999|Wire Retaining Ring|Brake Caliper Piston Ret Ring|Sportsters| |45611-86|1988-2003|External Circlip|Fork Neck Post Retaining Ring|Sportsters| |45905-87|1988-1994|Wire Retaining Ring|Fork Oil Seal Retaining Ring|Sportsters| |:::|1995-2003|:::|:::|Sportsters| |45908-80|1975-1987|Wire Retaining Ring|Fork Oil Seal Ret Ring \\ (Replaced 45401-75 in 1984)|Sportsters| |56073-83|1986-1993 \\ 1995-1996|Plastic Wire Clip|Speedometer Cable Clip \\ (mounted from headlight bucket) \\ Wiring Harness Clip|Sportsters \\ XL 883, 1200, 1200S| |65325-83 \\ 65325-83A|1986-2000 \\ 2001-2003|Constant Section Retaining Ring|Exhaust Flange Retaining Ring|Sportsters| |68562-84|1986-1987|Clip|Taillight Wire Clip|XLH 1100| |69062-91 \\ 69062-91A|1992-1994 \\ 1995-1996|Steel Cable Clamp|Horn Wire Clip|XL 1200, 1200C, 1200S| |70345-84|1994 \\ 1995-2003|Plastic Clip|Speedometer Cable Clip \\ (mounted from headlight bucket) \\ Wiring Harness Clip|XL 883 \\ HUG, DLX, \\ 1200, 1200C, 1200S| |70504-81|1986-2003|Clip|Throttle Cable Clip|Sportsters| ===== Shaft Keys ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |11218|L1981-1990|Key|Crankpin and Gearshaft Key|Sportsters| |:::|1991-1999|:::|Crankpin Key|:::| |11219|1986-1999|T-Key|Pinion Gear Key|Sportsters| |11317|2000-2004|T-Key|Pinion Gear Key|Sportsters| ===== Plugs / Drain Plugs ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |720|1972-2003|5/8" x 18 x .350" \\ Metal Plug w/ \\ 3/8" Hex Socket Head|Timing Hole Plug|Sportsters|{{:techtalk:ref:oil:fitting_720_timing_hole_plug_by_sum-body1_pic1.jpg?linkonly|Pic1}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) \\ {{:techtalk:ref:oil:fitting_720_timing_hole_plug_by_sum-body1_pic2.jpg?linkonly|Pic2}} ((photo courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| |727|1991-1997|Brass (knock in) Plug|Oil Passage Rifling Plug (2) \\ (under engine)|Sportsters|{{ :techtalk:ref:oil:fitting_727_brass_hole_plug.jpg?linkonly |Pic1}} ((Composite Pics from 57harleyrider and Royal Motorworks Citroen Parts Plus))| |737|1986-1990|3/4" x 16 x 3/8" Plug \\ w/ 1" hex head|Oil Bypass Plug \\ in Oil Filter Housing|Sportsters|{{ :techtalk:ref:oil:fitting_737_oil_bypass_plug_by_1upmotorcycles.jpg?linkonly |Pic1}} ((photos courtesy of One Up Motorcycles. [[https://www.ebay.com/str/oneupmotorcycles?_trksid=p2047675.m3561.l2563|Link to Ebay Store]] ))| |740|1991-1994|3/8" Plastic Plug|Swingarm Hole Plug|Sportsters| |:::|1995-1996 \\ 1999-2003|:::|:::|STD, HUG| |742|1991-1992|Plug|Oil Tank Plug|Sportsters| |761|1997-1998|.406" dia "Bar & Shield" \\ Plug (black)|Swingarm Hole Plug|STD, HUG| |:::|1997-2003|:::|Rear Fender Hole Plug \\ (passenger seat)|STD, HUG| |767A|2001-2003|Plastic Plug|Frame Hole Plug|Sportsters| |10040|1983-1988|Plastic Plug|Swingarm Hole Plug|Sportsters| |27385-76|L1976-1987|Plug|Low Speed Jet Plug|Sportsters|{{ :techtalk:ih:carb:1976l-1987_sportster_low_speed_jet_plug_27385-76_by_robisonmotorcycles.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |24925-95|1995-2003|Plug|A/C Filter Element \\ Hole Plug|HDI Models Only| |28015-01|2004-|Plug|Idle Mixture Screw Plug|Sportsters \\ (HDI only)| |34485-52|1979-1990|Plug|Shifter Carrier \\ Spring Retainer Plug|Sportsters| |45830-48|1977-1990|1/8"-27 NPT Pipe Plug|Scavenge Port Rifling Hole Plug \\ (under sump)|Sportsters|{{ :techtalk:ref:oil:fitting_45830-48_drain_plug_by_d_s_cycle_connection.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, D's Cycle Connection [[https://www.ebay.com/str/dscycleconnection?_trksid=p2047675.l2563|Link to Store]] ))| |:::|1979-1990|:::|Cam Cover Plug (plugs \\ rifling hole to crankcase breather)|Sportsters|:::| |:::|1979-1990 \\ 2004|:::|Cam Cover Plug \\ (plugs rifling hole to oil feed)|Sportsters|:::| |:::|1998-2004|:::|Oil Galley Plug \\ Front of Filter Pad|:::|:::| |60328-98A|2004-2005|Plug w/ O-ring|Primary Drain Plug|Sportsters| |60328-98B|2006-Up|1/2" x 20 Magnetic Hex Plug \\ w/ Hex Socket Head|Primary Drain Plug \\ w/ O-ring|Sportsters|{{ :techtalk:ref:oil:fitting_60328-98b_primary_drain_plug_by_57harleyrider.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| |60348-65A|1980-1992|1/2" x 20 \\ Magnetic Plug Kit|Trans Drain Plug|Sportsters| |60348-65B|1993-2003|Drain Plug Kit \\ w/ O-Ring|Trans Drain Plug|Sportsters| |67830-59|1959-1988|Plug|Headlamp Bracket Plug|Sportsters| |67865-89|1989-2003|Plug|Headlamp Bracket Plug|Sportsters Except \\ 883C, 1200C, \\ and 98-up 1200S| |67973-98|1998-2003|Plug|Headlamp Bracket Plug|1200S| ===== Fittings ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |26338-68|L1983-1984|1/8"-27 NPT 90° Fitting \\ (male & female ends)|Upper Head Oil Drain Fitting|XR-1000|{{ :techtalk:ref:oil:fitting_26338-68_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack)) \\ {{ :techtalk:ref:oil:fitting_26338-68_for_1986-1990_xl_application_by_hippysmack.jpg?linkonly |Pic2}} ((photo by Hippysmack))| |:::|1986-1990|:::|Oil Pump Fitting \\ Return Outlet to Tank|Sportsters|:::| |26496-75|1986-1990|1/8"-27 NPT to 3/8" Hose Barb \\ Brass 90° Fitting|Oil Pump Fitting \\ Feed Inlet from Tank|Sportsters|{{ :techtalk:ref:oil:fitting_26496-75_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |:::|1991-2003|:::|Oil Pump Fitting \\ Oil Return Outlet to Tank|Sportsters|:::| |26496-75A|2004-Up|1/8"-27 NPT to 3/8" Hose Barb \\ Brass 90° Fitting w/ Lockpatch|Oil Pump Fitting \\ Oil Return Outlet to Tank|Sportsters| |27371-76|1981-1982 \\ 1988-2006|Brass Sleeve to Plastic \\ 90° Hose Bibb|Carb Fuel Inlet|Sportsters|{{ :techtalk:ih:carb:1981-1982_and_1988-2002_sportster_carb_fuel_inlet_27371-76_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |27371-76A|2003-2006|Brass 90 Degree Elbow \\ Press Fit to Hose Bibb|Carb Fuel Inlet|Sportsters|{{ :techtalk:evo:carb:2003-2006_sportster_carb_fuel_inlet_27371-76a_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |27594-76|L1976-1980 \\ 1983-1987|Brass Sleeve to Plastic \\ 90° Hose Bibb|Carb Fuel Inlet|Sportsters|{{ :techtalk:ih:carb:1976l-1980_sportster_-_1983-1987_sportster_carb_fuel_inlet_fitting_27594-76_by_jrsvintageharley1990.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://www.ebay.com/str/jrsvintageharleyparts?_trksid=p2047675.l2563|Link to Ebay Store]] ))| |33116-86|1986-1990|Threaded Hex Stud (hollow), \\ 1-5/16" long, 2 separate IDs \\ (App .563" and .440") \\ (3/4" x 16 threads, both ends)|Oil Filter Adapter|Sportsters|{{ :techtalk:evo:oil:86-90_oil_filter_adapter_4_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack)) \\ {{ :techtalk:evo:oil:86-90_oil_filter_adapter_5_by_hippysmack.jpg?linkonly |Pic2}} ((photo by Hippysmack)) \\ {{ :techtalk:evo:oil:86-90_oil_filter_adapter_6_by_hippysmack.jpg?linkonly |Pic3}} ((photo by Hippysmack))| |33116-86A|1991-1992|Oil Filter Adapter Kit \\ (adapter, filter, ball , spring)|Kit for Oil Filter|Sportsters| |33117-91 \\ 33117-91A|1991-1997 \\ 1998-2003|Threaded Hex Stud\\ (hollow), 1-5/16" long \\ (3/4" x 16 both ends)|Oil Filter Adapter|Sportsters| |50972-75|1975-1976|Grease Fitting|Right Footrest Support|Sportsters|{{ :techtalk:ref:oil:fitting_50972-75_by_robisonmotorcycles.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |:::|1993-2003|:::|Steering Head Grease Fitting|Sportsters|:::| |60618-91|1991-1999|1/8"-27 NPT (M-FM)\\ 45° Street Elbow|Oil Pressure Switch Mount|Sportsters| |62375-57|1986-2002|1/8"-27 NPT to 1/4" \\ Hose Barb 90° Fitting|Oil Tank Vent Fitting \\ at Cam Chest|Sportsters|{{ :techtalk:ref:oil:fitting_62375-57_by_57harleyrider.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| |62375-57A|2003-Present|1/8"-27 NPT to 1/4" \\ Hose Barb 90° Fitting|Oil Tank Vent Fitting \\ at Cam Chest|Sportsters|{{ :techtalk:ref:oil:fitting_62375-57a_by_57harleyrider_pic2.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| |62493-89|1994-1997|3/8" Plastic Tee|Oil Hose Fitting|Sportsters| |62494-94B|1994-1997|90° Plastic Elbow|Oil Hose Fitting|Sportsters| |62564-86|1986-1990|1/4"-18 NPT to AN5 \\ Flared Fitting|Oil Pump Fitting \\ Feed from Oil Filter|Sportsters|{{ :techtalk:ref:oil:fitting_62564-86_oil_pump_fitting_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |62570-83|1983-1990|1/4"-18 NPT to 3/8" \\ Hose Bibb Str Fitting|Cam Cover Breather \\ Vent Fitting|Sportsters|{{ :techtalk:ref:oil:fitting_62570-83_by_ct_kustoms.jpg?linkonly |Pic1}} ((photo courtesy of NitroFrankie Go-Fast HD, [[https://www.ebay.com/sch/m.html?item=194837126341&_ssn=ct_kustoms&_ipg=200&rt=nc|Ebay Items for Sale Page]] ))| |62601-86|1986-1990|1/8"-27 NPT to AN4 \\ Flared Fitting|Oil Pump Fitting \\ Feed to Oil Filter|Sportsters|{{ :techtalk:ref:oil:fitting_62601-86_oil_pump_fitting_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |62601-91|1991-2000|1/8"-27 NPT to AN5 \\ Flared Fitting|Oil Pump Fitting \\ Oil Feed to Filter|Sportsters|{{ :techtalk:ref:oil:fitting_62601-91_oil_pump_fitting_by_hippysmack.jpg?linkonly |Pic1}} ((photo by Hippysmack))| |:::|Replaced by 62601-91A in 2001||||:::| |62601-91A|2001-2004|1/8"-27 NPT to AN5 \\ Flared Fitting|Oil Pump Fitting \\ Oil Feed to Filter|Sportsters| | |63533-41|1991-1999|1/8"-27 NPT to 3/8" CAD \\ Str Hose Nipple Fitting|Oil Pump Fitting \\ Supply from Oil Tank|Sportsters|{{ :techtalk:ref:oil:fitting_63533-41_by_57harleyrider.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, 57harleyrider. [[https://www.ebay.com/str/57harleyrider|Link to Ebay Store]] ))| |63533-41A|2000-Present|1/8"-27 NPT to 3/8" Brass \\ Hose Nipple Fitting|Primary/Trans Vent Fitting|Sportsters|{{:techtalk:ref:oil:fitting_63533-41a_by_hippysmack.jpg?linkonly|Pic1}} ((photo by Hippysmack))| |:::|2000-2003|:::|Oil Pump Fitting \\ Supply from Oil Tank|Sportsters|:::| |63540-62|1986-1990|1/8"-27 NPT to 3/8" \\ Hose Bibb 45° Fitting|Oil Pump Fitting \\ Oil Return Outlet|Sportsters|{{ :techtalk:ref:oil:fitting_63540-62_oil_pump_45_deg_elbow_by_sum-body1.jpg?linkonly |Pic1}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] ))| |63547-86|1986-1990|1/8"-27 NPT x 1/4" \\ Hose Bibb 75° Elbow|Primary/Trans Vent Fitting|Sportsters| |63547-89|1991-1999|Press Fit to 3/8" \\ Hose Bibb Metal Tube|Primary/Trans Vent Fitting|Sportsters| ====== Engine ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |835|2004-|5/16" x 18 x 3" Flange \\ Hd Screw w/ lockpatch|Crankcase Screw|Sportsters| |852|1986|1/4" x 20 Socket Head Screw|Rocker Box Cover Screw|Sportsters| |861A|1992- |3/8" x 16 x 1" Hex \\ Socket Head Bolt (grade 8) |Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| |876|1991-1996|5/16" x 18 x 2-1/2" \\ Socket Head Screw (grade 5)|Case Screw|Sportsters| |876A|1997-2002|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw (grade 8)|Case Screw|Sportsters| |882|1993-2004|1/4" x 20 x 7/8" Knurled Hex \\ Socket Head Screw (grade 8)|Rocker Box Cover Screw|Sportsters| |884|1987-1992|1/4" x 20 x 7/8" Knurled Hex \\ Socket Head Screw|Rocker Box Cover Screw|Sportsters| |:::|1991-1999|:::|Lifter Anti-Rotation Pin Screw|Sportsters| |884A|1993-1999|1/4" x 20 x 7/8" Hex \\ Socket Head Screw (grade 8)|Lifter Anti-Rotation Pin Screw|Sportsters| |897|1999-2001|5/16" x 18 x 3" Hex \\ Socket Head Screw (grade 8)|Lower Primary Cover Screw|883C, 1200C| |943|1994-2004|1/4" x 20 x 5/8" Torx Button \\ Head Screw w/ Washer|Derby Cover Screw|Sportsters| |951 \\ 952A|1996 \\ 1997- |3/8" x 16 x 1-7/32" \\ Truss Head Screw (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| |:::|1996|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| |951A|1999- |3/8" x 16 x 1-1/4" \\ Torx Pan Head Screw|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| |1028|2003|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw (grade 8)|Lower Primary Cover Screw|Sportsters| |1029|2002-2003|5/16" x 18 Screw|Lower Primary Cover Screw|883C, 1200C| |1039|2000-2004|5/16" x 18 x 2-1/2" \\ Hex Flange Head Bolt|Lower Rocker Cover Bolt|Sportsters| |1048|2004-|5-16" x 18 x 1-1/2" \\ Hex Flange Cap Screw|Crankcase Screw|Sportsters| |1797R|1986-1994|1/4" x 20 x 2" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| |2423|1986-1990|1/4" x 20 x 3/8" Pozidriv \\ Truss Head Screw (grade 2)|Primary Oil Level Screw|Sportsters| |2441|2004-|#10-24 x 1/2" Pan Hd \\ Thread Rolling Torx Screw|Breather Valve Screw|Sportsters| |2587|L1980-1990|#10 x 24 x 1-7/8" Pozidriv \\ Fillister Head Screw|Primary Chain Adj Pad Bolt|Sportsters| |2708|1986-1990|1/4" x 20 x 3/4" Socket Hd Bolt|Tappet Guide Bolt|Sportsters| |2879W|1986-1990|3/8" x 16 x 1" Hex Head Bolt|Rear Motor Mount Top Bolt|Sportsters| |3026|2004-|#10-32 x 1/2" Hex Socket \\ Button Hd Screw|Choke Bracket to \\ Center Head Mount Screw|Sportsters| |3201W|1991-1994|5/16" x 18 x 3/4" \\ Hex Socket Head Screw|Pushrod Tube Base Screw|Sportsters| |3228 \\ 3228A|1995-2002 \\ 2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Pushrod Tube Base Screw|Sportsters| |3242 \\ 3242A|1991-1993 \\ 1994-2000|Stud \\ 3/8" x 16 x 1/2"-13|Primary Chain Adjuster Stud|Sportsters| |3250|1977-1990|5/16" x 18 x 2" \\ Socket Head Set Screw|Primary Chain Adjuster Screw|Sportsters| |3455|1986-1989|3/8" x 24 x 3-3/4" \\ Hex Head Bolt (grade 5)|Rear Motor Mount to Frame Bolt|Sportsters| |3479|1981-1994|1/4" x 20 x 2-1/4" Hex \\ Socket Head Screw|Cam Cover Screw|Sportsters| |:::|1991-1993|:::|Primary Cover Screw|:::| |3480 \\ 3480A|1981-1999|1/4" x 20 x 1-3/4" \\ Socket Head Bolt \\ (replaced by 3480A in 1994)|Cam Cover Screw|Sportsters| |:::|1991-2003|:::|Primary Cover Screw|:::| |:::|2000-2004|:::|Cam Cover Screw|:::| |3481|1986-1990|1/4" x 20 x 1-1/2" \\ Socket Head Screw|Primary Cover Screw|Sportsters| |:::|1986-1996|:::|Lower Rocker Cover Screw|Sportsters| |3482 \\ \\ 3482A|1981-1992 \\ \\ 1993|1/4" x 20 x 1-1/4" \\ Socket Hd Screw \\ 1/4" x 20 x 1-1/4" \\ Socket Hd (grade 8) |Short Cam Cover Screw|Sportsters| |3500 \\ 3500A|1986-1998 \\ 1999-2000|5/16" x 18 x 2-3/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| |3501 \\ 3501A|1986-1998 \\ 1999-2000|5/16" x 18 x 2-1/2" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| |3512|1986-1996|3/8" x 24 x 3-1/4" \\ Hex Head Bolt (grade 8)|Rear Motor Mount to Frame Bolt|Sportsters| |3696|1998-2003|5/16" x 18 x 3/4" \\ Torx Pan Head Screw|Case Screw|Sportsters| |3728|1991-1994|1/4"x 20 x 1/2" \\ Hex Head Screw (grade 5)|Overflow Plug Screw|Sportsters| |3768|1986-1990|1/4" x 20 x 2-1/2" \\ Hex Head Bolt (grade 5)|Lower Case Bolt|Sportsters| |3787|1991-1997|1/4" x 20 x 3/4" Hex Head Bolt|Case Bolt|Sportsters| |3849|2004-|1/4" x 20 x 1-1/4" Sems \\ Hex Cap Screw (grade 8)|Lower Rocker Box Bolt|Sportsters| |3997 \\ 3997A|1986-1998 \\ 1999-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt (grade 8)|Lower Rocker Cover Bolt|Sportsters| |4319|1986-1992|3/8" x 24 x 1" \\ Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| |:::|1986-1994|:::|Top Front Motor Mount \\ to Frame Bracket Bolt|:::| |:::|1986-1998|:::|Lower Front Motor Mount \\ Bolt (front bolt - top and bottom)|Sportsters| |4337W|1999-2003|3/8" x 24 x 1-1/4" \\ Hex Head Bolt (grade 5)|Lower Front Motor Mount \\ Bolt (front bolt - top and bottom)|Sportsters| |4340|1986-1990|5/16" X 18 X 4-1/4" \\ Socket Head Bolt|Case Bolt|Sportsters| |4392|1986-1990|5/16" x 18 x 3-1/4" \\ Hex Head Bolt (grade 5)|Oil Filter Pad Bolt|Sportsters| |4413|1999-2003|3/8" x 24 x 5-1/2" \\ Hex Head Bolt (grade 5)|Lower Front Motor \\ Mount Bolt (rear - top and bottom)|Sportsters| |4420|1986-1990|3/8" x 16 x 2-3/4" \\ Hex Head Bolt (grade 5)|Rear Motor Mount \\ (horizontal) Bolt to Case|Sportsters| |4435W|1986-2003|3/8" x 24 x 3-1/2" \\ Hex Head Bolt (grade 5)|Rear Motor Mount to Frame Bolt|Sportsters| |4716|1991-1992|3/8" x 16 x 1-1/4" \\ Hex Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| |:::|1991-1992|:::|Top Front Motor Mount \\ to Head (R) Bolt|Sportsters| |4716W|1986-1999 \\ 1993-1994|3/8" x 16 x 1-1/4" Hex Head Bolt \\ (grade 5)|Top Front Motor Mount \\ to Head (R) Bolt|Sportsters| |:::|1995-2003|:::|Top Front Motor Mount \\ to Frame Bracket (R) Bolt|Sportsters| |:::|1986-1990|3/8" x 16 x 1-1/4" Hex Head Bolt \\ (grade 5, zinc)|Top Center Motor Mount \\ to Head Bolt|:::| |4717A|1993-2003|1/4" x 20 x 2-1/4" Knurled Hex \\ Socket Head Screw|Primary Cover Screw|Sportsters| |:::|1993-2004|:::|Cam Cover Screw|Sportsters| |4718A|1997-2004|1/4" x 20 x 1-1/2" Hex \\ Socket Head Screw (grade 8)|Lower Rocker Box Screw|Sportsters| |4740A|1993-2004|1/4" x 20 x 1-1/4" \\ Socket Head Screw|Short Cam Cover Screw|Sportsters| |4741A|2004-|1/4" x 20 x 1" Hex \\ Socket Hd Screw w/ lockpatch|Tappet Cover Bolt|Sportsters| |4748|1992-1995 \\ 1998 \\ 2000-2004|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|Top Center Motor Mount \\ to Head Bolt|Sportsters| |:::|1998|:::|Top Center Motor Mount \\ to Frame Bracket Bolt|Sportsters| |4751|1993-2004|1/4" x 20 x 3/4" \\ Hex Head Bolt (grade 8)|Engine Sprocket to Rotor Screw|Sportsters| |4820A|1993-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Cam Cover Screw|Sportsters| |:::|2000-2004|:::|Primary Cover Screw|Sportsters| |8679|2004-|#8-32 x 7/16" Torx \\ Button Head Screw|Cam Cover Plate Screw|Sportsters| |11727 \\ 11727A|1986-1994 \\ 1995-2003|3/8" x 1-1/2" Stud \\ (NC one end, NF the other)|Top Front Motor Mount \\ to Head (L) Stud|Sportsters| |11731|1986-1990|5/16" x 1-7/16" Stud \\ (NC one end, NF the other)|Intake Manifold to Head Stud|Sportsters| |16235-52|1957-1986|3/8" x 24 x 5-3/16" \\ Hex Head Bolt|Lower Front Motor \\ Mount Bolt (rear - top and bottom) \\ (replaced by 16235-52A)|Sportsters| |16235-52A|1987-1998|3/8" x 24 x 5-1/4" \\ Hex Head Bolt|Lower Front Motor \\ Mount Bolt (rear - top and bottom) \\ (replaced 16235-52)|Sportsters| |16478-85 \\ 16478-85A|1986-2004|12pt Internal Thread Bolt|Head Mounting Bolt - 3.17" long Bolt \\ (replaced by 16478-85A in 1988)|Sportsters| |16480-85 \\ 16480-85A|1986-1991|12pt Internal Thread Bolt|Head Mounting Bolt - 1.68" long Bolt \\ (replaced by 16478-85A in 1988)|Sportsters| |16480-92|1992-2003|12pt Internal Thread Bolt|Head Mounting (short) Bolt|Sportsters| |16480-92A|2004-|12pt Internal Thread Bolt|Head Mounting (short) Bolt|Sportsters| |16832-86 \\ 16832-86A \\ 16832-86B \\ 16832-86C|1986-2004|Stud|Cylinder Base Stud \\ (replaced by 16478-85A in 1988) \\ (replaced by 16478-85B in 1993) \\ (replaced by 16478-85C in 1995)|Sportsters| |18532-00 \\ 18532-00A|2000-2002 \\ 2003-2004|Screw w/ Stud End|Lifter Anti-Rotation Screw|Sportsters| |24825-82|1986-1990|3/8" x 16 x 3-1/8" Stud|Rear Motor Mount Stud|Sportsters| |32617-00Y|2004-|Self Tapping Screw|Piston Squirter Mounting Screw|Sportsters| |40018-86|1986-1990|Stud|Primary Chain Adjuster \\ Pivot Stud |Sportsters| |41191-74|1991-1998|1/4" x 20 x 5/8" Countersunk \\ Socket Flat Head Screw|Primary Inspection Cover Screw|Sportsters| |:::|1991-1993|:::|Engine Sprocket to Rotor Screw|:::| |41191-74A|1999-2004|1/4" x 20 x 5/8" Hex Socket \\ Countersunk Flat Head Screw|Primary Inspection Cover Screw|Sportsters| |65088-04|2004-|Stud|Grounding Stud|Sportsters| ====== Oil Pump ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3478|1977-1992|1/4" x 20 x 2-1/2" Socket \\ Fillister Head Screw|Oil Pump Mounting Screw|Sportsters| |3478A|1993-1994|1/4" x 20 x 2-1/2" Socket \\ Fillister Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| |3482|1981-1992|1/4" x 20 x 1-1/4" Socket Head Screw|Oil Pump Mounting Screw|Sportsters| |3482A|1993-1994|1/4" x 20 x 1-1/4" Socket Head Screw \\ (grade 8)|Oil Pump Mounting Screw|Sportsters| |4132|1998-2004|1/4" x 20 x 1/18" Hex \\ Socket Button Head Screw (grade 5)|Oil Pump Cover Screw|Sportsters| |4165|1998-1999|3/8" x 16 x 1-5/8" \\ Hex Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| |4765|2000-2004|1/4" x 20 x 2-5/8" Hex \\ Socket Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| |4740A|1995-1997|1/4" x 20 x 1-1/4" \\ Socket Head Screw (grade 8)|Oil Pump Mounting Screw|Sportsters| |4753|1995-1997|1/4" x 20 x 2-3/8" Socket Head Screw \\ (grade 8)|Oil Pump Mounting Screw|Sportsters| ====== Carburetor, Intake Manifold and Air Cleaner ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |864|1986-1987|1/4" x 20 x 3/4" Hex \\ Socket Button Head Screw|A/C Backing Plate to Carb Screw|Sportsters| |865|1986-1990|5/16" x 18 x 2-1/2" Hex \\ Socket Head Screw|A/C Backing Plate to Engine Screw|Sportsters| |869|1988-2003|1/4" x 20 x 1-1/4" Hex \\ Socket Button Head Screw|A/C Backing Plate to Carb Screw|Sportsters| |946|1995-2004|1/4" x 20 x 2-1/4" Torx \\ Button Head Screw (grade 8)|Air Cleaner Element Screw|HDI Models Only| |2405|1986-1991|5/16"x 18 Screw|A/C Cover Screw|Sportsters| |2405A|1992-2003|5/16"x 18 x 3/4" Pozidriv \\ Oval Countersunk Head Screw|A/C Cover Screw|Sportsters| |2460|2004-|Screw|Air Cleaner Cover Screw|Sportsters| |2871W|1986-1987|5/16" x 18 x 1-1/4" \\ Hex Head Bolt|Intake Manifold to Carb Bolt|Sportsters| |2916|1992-1994|3/8" x 16 x 5/8" Hex \\ Socket Button Head \\ Screw (grade 8)|Enrichment Cable Bracket Screw|Sportsters| |3201W|1988-1993|5/16" x 18 x 3/4" Hex \\ Socket Head Screw|Intake Manifold \\ Flange to Engine Screw|Sportsters| |3201WA|1993-1994|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw|Intake Manifold \\ Flange to Engine Screw|Sportsters| |3275|1995-2004|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Intake Manifold \\ Flange to Engine Screw|Sportsters| |3494|1986-1987|5/16" x 18 Bolt|Intake Manifold to Engine Bolt|Sportsters| |3534 \\ 3534A \\ 3534B|1991-1992 \\ 1993-1994 \\ 1995-2003|1/2" x 13 x 2-1/2" Hex \\ Socket Head Bolt (hollow) \\ 5/16" thru-hole|Crankcase Breather Bolt|Sportsters| |:::|2002-2003|:::|:::|HDI Models| |3565|2004-|1/2" x 13 Flange Bolt (hollow) \\ 1/16" rear hole (1.5875 mm) \\ 5/16" front hole|Crankcase Breather Bolt|Sportsters| |3577|1995-2001|1/2" x 13 x 1-1/4" Hex \\ Socket Head Screw|Crankcase Breather Screw|HDI Models Only| |11731|1986-1990|5/16" x 1-7/16" Stud \\ (NC one end, NF the other)|Intake Manifold \\ Flange to Engine Stud|Sportsters| |27129-88|1988-1996|Screw|Carb (top cover) Screw|Sportsters| |27130-81|1981-1987|Screw|Throttle Stop Screw|Sportsters| |:::|1988-1991|:::|Idle Screw|:::| |27130-90|1992-2004|Screw (M4 x .07 threads) ((Folkie of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/202717-idle-speed-screw-thread-size?t=2079921))|Idle Screw|Sportsters| |27139-81|1981-1987|Screw w/ Washer|Throttle Cable Bracket Screw|Sportsters| |27145-81|1981-1987|Screw|Fast Idle Screw|Sportsters| |27146-89|1989-2004|Screw w/ Washer|Carb Accel Pump Screw|Sportsters| |27158-89|1989-2004|Screw w/ Tapered End|Drain Screw|Sportsters \\ Except 1200S| |:::|2001-2003|:::|:::|1200S (HDI only)| |27262-96|1997-2004|Screw|Carb (top cover) Screw|Sportsters| |27304-76|L1976-1987|Brass Screw with Washer|Carb Choke Cable Bracket Screw|Sportsters| |27307-76|L1976-1987|Brass Screw|Choke Wire Block Screw|Sportsters| |27309-76|L1976-1987|Brass Screw|Float Pin Screw|Sportsters| |27317-88|1988-2004|Screw|Throttle Bracket Screw|Sportsters| |27366-76|L1976-1987|Screw|Carb Bowl Screw|Sportsters| |27367-76|L1976-1987|Screw|Accelerator Pump (long) Screw|Sportsters| |27371-76 \\ 27371-76A|1986-2002 \\ 2003|Brass/Plastic 90° Elbow|Fuel Inlet Fitting|Sportsters| |27579-88 \\ 27579-88A|1988-1992 \\ 1993-2004|Screw|Carb Bowl Screw|Sportsters| |27587-88|1988-2004|M5 x .08 x 10mm ((Thanks to RandallM of the XLFORUM for the dims)) Phillips \\ Round Head Screw (w/ washer)|CV Carb \\ Lower Throttle Bracket Screw|Sportsters| |68042-99|2004-|Screw|Map Sensor Screw|Sportsters| ===== California (only) Emissions Related ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2711|1997-2003|#4-40 x 3/8" Phillips \\ Pan Head Self Tapping Screw|Plunger Screw|Sportsters| |2731W|1989-1992|#10 x 3/8" Phillips Truss Head Screw|Mounting Bracket to Frame|Sportsters| |2737|1988-1990|#4-40 x 1/4" Pozidriv \\ Pan Head Screw|A/C Emissions Reed Valve Screw \\ (Calif only models)|Sportsters| |2737|1997-2003|#4-40 x 1/4" Pozidriv \\ Pan Head Screw|Cover Screw|Sportsters| |3206B|1992-2003|#8-32 x 3/16" Socket Head Set Screw|Decell Solenoid Bracket Screw|Sportsters| |3221|1992-2003|#4-40 x 13/64" Set Screw (grade 8)|Decell Link Screw|Sportsters| |3652|1992-2003|1/4" x 20 x 5/16" Hex \\ Socket Button Head Screw|Emissions to AC Screw|Sportsters| |3767B|1989-2003|1/4" x 20 x 5/8" Hex Head Bolt|Mounting Bracket to Frame|Sportsters| |3802W|1989-2003|1/4" x 20 x 7/8" Hex Head Bolt (grade 5)|Bracket to Plate Bolt|Sportsters| |4091|1993-1999|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Mounting Bracket \\ to Frame Screw|Sportsters| |4104|2000-2001|#10-24 x 1/2" Hex Washer Head Screw|Cannister Bracket Screw|Sportsters| |4240|2002-2003|#10-24 x 3/8" Hex Washer Head Screw|Cannister Bracket Screw|Sportsters| |8535|1992-2003|Rivet| |Sportsters| |10057|1986-1987|Clip| |Sportsters| |61107-92|1992-2003|Hose Bibb \\ Plastic 90° Elbow|Air Cleaner Fitting|Sportsters| ====== Exhaust ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2818|1987-1993|5/16" x 18 x 1-1/2" Hex Head Bolt|Exhaust Clamp Bolt|Sportsters| |3201WA|1998-2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw (grade 8)|Rear Muffler Support to \\ Frame Screw|Sportsters| |3481|1986-1990|1/4" x 20 x 2-1/4" Hex \\ Socket Head Bolt|Rear Muffler Support to \\ Frame Bolt|Sportsters| |:::|1986-1987|:::|Front Muffler to Support Bolt|:::| |3546|2002-2003|5/16" x 18 x 5/8" Serrated \\ Flange Hex Head Screw|Rear Muffler to Support Screw|883R| |3991|1986-1991|5/16" x 18 x 7/8" Hex Head Bolt|Rear Muffler to Support Bolt|Sportsters| |4036|1986|5/16" x 24 x 1-1/2" Hex Head Bolt|Exhaust Clamp Bolt|Sportsters| |4377|1993-1997 \\ 1999- |3/8" x 16 x 2" Flange Hex \\ Head Self Tapping Screw|Rear Muffler to Support Bolt|Sportsters| |4377|1999-2003|3/8" x 16 x 2" Flange Hex \\ Head Self Tapping Screw|Rear Muffler Support to \\ Frame Bolt|Sportsters| |4380W|1982-1992|3/8" x 24 x 2" Hex Hd Bolt|Rear Muffler Support to \\ Frame Bolt|Sportsters| |5440|1991-1998|5/16" x 18 x 3/4" Carriage Bolt|Rear Muffler to Support Bolt|Sportsters| |16715-83|1986-2004|5/16" Stud \\ (NC one end, NF the other)|Exhaust to Head Stud|Sportsters| ====== Electrical ====== ===== General Electrical ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3594|1995-2003|1/4" x 20 x 5/8" Hex \\ Socket Head Screw (grade 8)|Vehicle Speed Sensor (VSS) Screw|Sportsters| |3802W|1994-2003|1/4" x 20 x 7/8" \\ Hex Head Bolt (grade 5)|Circuit Breaker Bracket Bolt|Sportsters| |2362|1998-2003|#10-24 x 3/4" Flange \\ Hex Head Self Tapping Screw|Bank Angle Sensor \\ to Battery Box Screw|Sportsters| ===== Battery ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2926|1993-1994|Screw|Battery Terminal Screw|Sportsters| |3930A|1994-2003|5/16" x 18 x 3/4" Hex \\ Washer Head Self Tapping Bolt|Battery Tray Mounting Bolt|Sportsters| |3974HW|1991-1993|5/16" x 24 x 3/4" \\ Hex Head Bolt (grade 5)|Battery Tray Mounting Bolt|Sportsters| |4312|2000-2003|M6 x 1.0 x 12mm Flange Head Screw|Battery Terminal Screw \\ (comes with battery)|Sportsters| |4391|1982-1990|5/16" x 24 x 5/8" Hex Head Bolt|Battery Tray Mounting Bolt|Sportsters| |66000-80|1979-1996|Screw, Washer and Nut Kit|Battery Terminal Screw Kit|Sportsters| |66020-97|1997-1999|Screw, Washer and Nut Kit|Battery Terminal Screw Kit|Sportsters| |62563-65|1986-1994|Rubber Stud (threaded both sides)|Battery Tray Mounting Stud|Sportsters| |62569-94|1994-2000|Rubber Stud|Battery Tray Mounting Stud|Sportsters| |66020-97|Screw Kit|Battery Terminal Kit|Sportsters| ===== Voltage Regulator ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |1205|1982-1990|#10-24 x 3/4" Pozidriv \\ Fillister Head Screw|Voltage Regulator Mounting Bolt|Sportsters| |2239|1991-1992|Screw|Voltage Regulator Mounting Bolt|Sportsters| |3787|1993-1994|1/4" x 20 x 3/4" Hex Head Bolt|Voltage Regulator Mounting Bolt|Sportsters| |4134|2001-2003|#10-24 x 3/8" Torx Pan Head Screw|Voltage Reg Grounding Screw?|Sportsters| |4329|1995-2004|1/4" x 20 x 3/4" Serrated \\ Flange Hex Head Screw|Voltage Regulator Mounting Bolt|Sportsters| ===== Stator ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2712|1985-1990|#10-24 x 7/8" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| |2720|1991-2001|#10-24 x 1" Torx Cap Head Screw|Stator to Engine Screw|Sportsters| |3029|2002-2004|#10-24 x 1-1/8" Torx Head Screw|Stator to Engine Screw|Sportsters| |4091|1991-2004|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Stator Wire Cover Screw|Sportsters| ===== Headlight ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |1203|1979-1999|#8-32 x 7/8" Pozidriv \\ Fillister Head Screw|Headlight Bezel Screw|Sportsters Except \\ 883C, 1200C| |2566|2000-2003|#8-32 x 7/8" Self Tapping \\ Pozidriv Pan Head Screw|Headlight Bezel Screw|STD, HUG, 1200, 1200S| |2708A|1995-1999|5/16" x 18 x 1" Hex \\ Socket Head Bolt (grade 8)|Headlight Bracket Ground Bolt|Sportsters Except \\ 883C, 1200C| |:::|2000-2003|:::|Headlight Bracket Ground Bolt|STD, HUG, 1200, 1200S| |2871W|1979-1988|5/16" x 18 x 1-1/8" Hex Head Bolt|Headlight Bracket Ground Bolt|XLH, XLCH, XLS| |3514|1996-2003|#8-32 x 1" Pozidriv \\ Fillister Head Screw (grade 2)|Headlight Bezel Screw|883C, 1200C| |4017|1986-1994|5/16" x 18 x 1" Hex Head Bolt|Headlight Bracket Ground Bolt \\ (replaced 2871W in 1989)|Sportsters| |4350A|1996-2003|3/8" x 16 x 1-1/2" Hex \\ Socket Head Bolt (grade 8)|Headlight Bracket \\ to Frame Bolt|883C, 1200C| |4420|1996-2003|3/8" x 16 x 2-3/4" \\ Hex Head Bolt (grade 5)|Headlight to Bracket Bolt|883C, 1200C| ===== Stoplight / Turn Signals ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |855|1988-1990|3/8" x 16 x 2" Hex Socket Head Screw|Front Turn Signal \\ Support Bracket Screw|Sportsters| |855A|1991|3/8" x 16 x 2" Hex Socket Head Screw|Front Turn Signal \\ Support Bracket Screw|883, 883 DLX| |855B|1992|3/8" x 16 x 2" Hex \\ Socket Head Screw (grade 8)|Front Turn Signal \\ Support Bracket Screw|883| |2420|2001-2002|1/4" x 20 x 3/4" Pozidriv \\ Truss Head Screw (grade 2)|Tail Light Circuit Board Screw|Sportsters| |2551W|1998-2003|1/4" x 20 x 1" \\ Hex Head Bolt (grade 5)|Turn Signal Canceller Screw|Sportsters| |2607|2000|1/4" x 20 x 3/4" Pozidriv \\ Pan Head Screw (grade 2)|Tail Light Circuit Board Screw|Sportsters| |2698|1979-1991|5/16" x 24 x 5/8" \\ Socket Head Screw|(F-R) Turn Signal to \\ Standoff Screw|Sportsters| |2698A|1991 \\ 1993-1997|5/16" x 24 x 5/8" Hex \\ Socket Head Screw (grade 8)|(F-R) Turn Signal to \\ Standoff Screw|Sportsters \\ XL 883, 1200S| |3022A|2003- |1/4" x 20 x 1" Pozidriv \\ Pan Head Screw|Tail Light Circuit Board Screw|Sportsters| |3572 \\ 3572A \\ 3572B|1991-1992 \\ 1993 \\ 1993|Screw \\ #8-32 x 7/8" Hex \\ Washer Head Self Tapping Screw|Turn Signal Canceller Bolt|Sportsters| |3767B|1983-1993|1/4" x 20 x 5/8" Hex Head Bolt|Turn Signal Ground Wire Bolt|Sportsters| |4029|1986-1987|3/8" x 16 x 2-1/4" Hex \\ Socket Head Screw|Front Turn Signal \\ Support Bracket Screw|XLH 883, DLX| |4047|1993-1997|3/8" x 16 x 2" Torx Button Head Screw|Front Turn Signal \\ Support Bracket Screw|XL 883, 1200S| |4069|1982-1985 \\ 1986-1987|1/4" x 20 x 3/4" Hex \\ Socket Head Screw|Front Turns \\ Handlebar Clamp Screw|XL, XLS \\ Sportsters| |4070|1982-1987 \\ 1986-1987|5/16" x 24 x 2-1/4" Hex \\ Socket Head Screw|Front Turns \\ Handlebar Clamp Screw|Sportsters| |4724|1983-1989|3/8" x 24 x 1-1/2" \\ Hex Head Shouldered Bolt|Rear Turns Standoff to \\ Fender Mounting Bolt|Sportsters| |56104-02|2002-2003|Hexed Stud|Rear Turn Signal \\ (thru base) Stud|Sportsters| |56104-94 \\ 56104-94A|1994-2000 \\ 2001|Hexed Stud|Rear Turn Signal \\ (thru base) Stud|Sportsters| |67822-88|1988-1991 \\ 1992-1994 \\ 1995-1996|Ball Stud|Front Turn Signal Receptacle Stud|XLH 883, Hug, 1200 \\ DLX \\ Sportsters Accept 1200C| |67822-88|1995-2003|Ball Stud|Front TS Mount \\ Ball Receptacle Stud|DLX, HUG, \\ 1200, 1200C| |68026-73|L1973-1998|Screw|Tail Light Lamp Screw|Sportsters| |68026-99|1999-2003|#8-32 x 1" Phillips Pan Head Screw|Tail Light Lamp Screw|Sportsters| |68452-86|1986-2001|Screw w/ O-ring|Front Turn Signal Lens Screw|Sportsters| |68493-90|1993|Shouldered Stud|Rear Turn Signal Spacer|Sportsters| |68501-90|1991-1992|Shouldered Stud|Rear Turn Signal Spacer|Sportsters| |68528-77A|1986|Stud (w/ spacer)|Rear Turns Standoff|XLH 883| |68530-78|1987|5/16" x 24 x 3-1/2" Stud|Rear Turns Standoff|XLH 883| |68559-87|1993|Shouldered Stud|Rear Turn Signal Spacer|Sportsters| |69578-84A|1993|Stud|Rear Turn Signal Spacer|Sportsters| ===== Horn ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2501|1986-1987 \\ 1988-1990|#8-32 x 3/8" x 9/16" \\ Self Tapping Screw|Horn Ground Strap Screw|XLH 1100 \\ XLH 1200| |3530|1986-1993|5/16" x 18 x 3-3/4" \\ Hex Head Bolt (grade 5)|Horn Mount and \\ Ground Strap Screw|XLH 883 (all)| |3563|1992 \\ 2001-2003|1/4" x 20 x 3/8" \\ Serrated Flange Hex Head Screw|Horn Wire P-Clamp Screw|XL 1200| |3588|1993-2000|1/4" x 20 x 1/2" \\ Serrated Flange Hex Head Screw|Horn Wire Clamp Screw|XL 1200, 1200C, 1200S| |3606|1995-1997 \\ 1998-2000|#10-24 x 7/8" Hex Head Screw|Horn to Bracket Screw|883 Models \\ 883 Models, 1200S| |3802W|1986-1987 \\ 1988-1990|1/4" x 20 x 7/8" Hex Head Bolt (grade 5)|Horn Mounting Bolt|XLH 1100 \\ XLH 1200| |3987|1997-2000|5/16" x 18 x 3/4" \\ Hex Head Bolt (grade 5)|Horn Bracket Bolt|883 Models, 1200S| |:::|2001-2003|Carriage Bolt|Enrichment Cable Cover Bolt|STD, HUG, 883C, 1200S| |4099|1995|5/16" x 18 x 4-3/8" Hex Head Bolt|Horn Mounting Bolt|XL 883| |4716W|1997-2003|3/8" x 16 x 1-1/4" Hex Head Bolt \\ (grade 5)|Horn Bracket to Frame Bolt|Sportsters| |69123-92|1992-1994|Rubber Stud|Horn Mounting Stud|XL 1200| ===== Switches ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2508|1982-1995|#10-32 x 9/16" Hex \\ Socket Head Screw|Handlebar Switch Housing Screw|Sportsters| |2528|1995-2003|#10-24 x 1/2" Hex \\ Socket Button Head Screw|Ignition Switch Cover Screw|Sportsters| |2558|1997-1998|#6-32 x 3/16" Pozidriv \\ Pan Head Screw|Handlebar Switch Assembly \\ Mounting Screw|Sportsters| |2889|1986-1992|3/8" x 24 x 3/4" Hex Head Bolt|Ignition Switch Bracket Bolt|XLH 883 (all models)| |2907|1986-1995|M3 x .50 x 8mm Pozidriv \\ Pan Head Screw|Handlebar Switch Assembly \\ Mounting Screw|Sportsters| |2955|2000-2003|#6-32 x 1/4" Phillips Pan Head Screw|Handlebar Switch Assembly \\ Mounting Screw|Sportsters| |71518-80|1979-1993|Screw w/ Washer|Ignition Switch Terminal Screw|Sportsters| ===== Gauges ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2325|1995-2003|#6 x 3/4" Pozidriv \\ Pan Head Self Tapping Screw|Indicator Bulb Housing Screw|Sportsters Accept 1200C| |2361|1995-2003|#8-32 x 3/8" Hex Socket \\ Flat Countersunk Head Screw|Tach / Speedometer Back Cover Screw|Sportsters Accept 1200C| |2548|1996-2003|#8-32 x 3/4" Hex Socket \\ Flat Countersunk Head Screw|Tach / Speedometer Back Cover Screw|883C, 1200C| |3210A|1997-2003|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw (grade 8)|Speedometer Housing Screw|883C, 1200C| |4816A|1996|5/16" x 18 x 1-1/2" Hex \\ Socket Head Screw (grade 8)|Speedometer Housing Screw|1200C| |67117-85|1986-1994|Screw|Odometer Reset Knob Screw|Sportsters| ====== Engine Control ====== \\ ===== Ignition Coil ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3480A|2004-|1/4" x 20 x 1-3/4" \\ Knurled Socket Hd Screw|Coil to Bracket Screw|Sportsters| |3993|1982-2003|1/4" x 20 x 1-1/4" \\ Hex Head Bolt|Ignition Coil \\ to Bracket Bolt|Sportsters Except 1200S| |4820A|1998-1999|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Coil to Bracket Screw|1200S| ===== Ignition ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}|||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |1205|1982-1990|#10-24 x 3/4" Pozidriv \\ Fillister Head Screw|Ignition Module Mounting Screw|Sportsters| |1601|1980-2003|#8-32 x 1/2" Flat Head Screw|Ignition Cover (inner) Screw|Sportsters| |2339|1991-1996|#10-24 x 3/4" Hex Head Screw|Ignition Module Mounting Screw|Sportsters| |2362|1997- |#10-24 x 3/4" Flange \\ Hex Head Self Tapping Screw|Ignition Module Mounting Screw|Sportsters| |2611B \\ 2611C|1980-1999 \\ 2000-2003|#10-32 x 3/4" Hex Head Screw|Ignition Rotor Cup Screw|Sportsters| |32606-82|1986-2003|Stud|Timer Plate Stud|Sportsters|{{ :techtalk:ref:tools:1986-2003_sportster_timer_plate_studs_32606-82_by_harleyguys.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, harleyguys [[https://www.ebay.com/str/used2bviperizer2?_trksid=p2047675.l2563|Link to Ebay Store]] ))| ===== Starter / Relay ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |910|1981-1990|M4 x 0.7 x 10mm \\ Phillips Head Screw w/ Washer|Starter End Cover Screw|Sportsters| |:::|1991-1994|:::|:::|XL883| |917|1981-1990|M6 x 42 mm Phillips Head Screw|Starter Housing Screw|Sportsters| |:::|1991-1994|:::|:::|XL883| |928|1991-2004|M5 x 0.8 x 35 \\ Flange Hex Head Bolt|Starter Housing Screw|XL1200| |929 \\ 929A|1991-1998 \\ 1999-2004|Screw w/ O-ring|Starter End Cover Screw|XL1200| |3350|1991-2003|Bolt|Starter Frame End Thru Bolt|XL1200| |3559|1995-2004|Bolt|Starter Housing Thru Bolt|Sportsters| |3401|1986-1990|M6 x 140mm Hex Head Bolt|Starter Housing Screw|Sportsters| |:::|1991-1994|:::|:::|XL883| |3581|1986-1993|#10-24 x 3/8" Bolt|Starter Relay Mounting Bolt|Sportsters| |31666-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| |31667-90|1991-1994|Bolt|Starter Wire Contact Bolt|XL1200| |31689-90|1991-2004|M4 x 0.7 x 12 Hex Head Bolt w/ Washer|Starter Cord Clip Bolt|XL1200| |45902-00|2001-2004|Screw|Starter Mounting Screw|Sportsters| |45995-73 \\ 45995-73A \\ 45995-73B|1981-1992 \\ 1993-1997 \\ 1998-2000|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Starter Mounting Bolt|Sportsters| ===== VOES Switch ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3987|1986-1992 \\ 1995-2003|5/16" x 18 x 3/4" Hex Head Bolt|VOES to Top Center \\ Engine Mount Bracket Bolt| ===== Crank Position Sensor ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3594|2004-|Screw|Crank Position Sensor Screw|Sportsters| ====== Clutch ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3583|1986-1994|10-24 x 9/16" Hex Head Bolt|Clutch Ramp Lockplate Bolt|Sportsters| |11735\\ 11735A \\ 11735B|1986-1992 \\ 1991-1992 \\ 1993|Special Screw - 5/16" x 24 Threads|Clutch Adjusting Screw|Sportsters| |11752|1994-2003|Special Screw - 5/16" x 24 Threads ((shanneba of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-transmission-clutch-primary-secondary-drive/182729-clutch-adjustment-screw-thread-pitch?t=1968076))|Clutch Adjusting Screw|Sportsters| ====== Transmission ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |857|L1984-1991|#10-24 x 3/8" Knurled \\ Socket Head Screw|Trans Sprocket Screw \\ (replaced by 857A)|Sportsters| |857A|1992- |#10-24 x 3/8" Hex Socket Head Screw|Trans Sprocket Screw|XL 883 Std, Hugger| |1797R|1981-1991 \\ 1993|1/4" x 20 x 2" Hex \\ Socket Head Screw|Sprocket Cover Screw|Sportsters| |3478|1981-1992|1/4" x 20 x 2-1/2" Hex Socket Head Bolt|Sprocket Cover Bolt|Sportsters| |3480 \\ 3480A|1981-1993 \\ 1999-2003|1/4" x 20 x 1-3/4" Socket Head Bolt|Sprocket Cover Bolt|Sportsters| |3478A|1993|1/4" x 20 x 2-1/2" Hex \\ Socket Head Screw (grade 8)|Sprocket Cover Screw|Sportsters| |3573|1991-1994|5/16" x 18 x 3-3/4" \\ Hex Head Bolt (grade 5)|Transmission Trapdoor Bolt|Sportsters| |3494|1992- |5/16" x 18 x 7/8" \\ Socket Head Screw (grade 8)|Trans Sprocket Lock Plate Screw|XL 883 DLX, 1200| |3594|1992-2003|1/4" x 20 x 5/8" \\ Socket Head Screw (grade 8)|:::|:::| | 1992 Parts Book Discrepancy - 3594 used for sprocket lock plate. ||||| |3610|1995-2003|5/16" x 18 x 3-3/4" \\ Flange Hex Head Bolt|Transmission Trapdoor Bolt|Sportsters| |3675|1991-2003|5/16" x 18 x 1" Torx Flat \\ Countersunk Head Screw (grade 8)|Trans Countershaft \\ End Retainer Screw|Sportsters| |3854|1986-1990|7/16" x 14 x 1" Hex Head Bolt|Shifter Cam Bolt|Sportsters| |3987|1986-1990|5/16" x 18 x 3/4" \\ Hex Head Bolt (grade 5)|Transmission Trapdoor Bolt|Sportsters| |3991|1986-1990|5/16" x 18 x 7/8" Hex Head Bolt|Transmission Trapdoor Bolt|Sportsters| |4086|1986-1990|5/16" x 18 x 3" Hex Head Bolt|Transmission Trapdoor Bolt|Sportsters| |4820A|1994-2003|1/4" x 20 x 2" Hex \\ Socket Head Screw (grade 8)|Trans Sprocket Cover Screw|Sportsters| |4826|1994-2003|1/4" x 20 x 2-1/2" Hex \\ Socket Head Screw (grade 8)|Trans Sprocket Cover Screw|Sportsters| |5226A \\ 5226B|1991-1999 \\ 2000-2003|1/4" x 1-1/4" Stud \\ (NC one end, NF the other)|Shifter Shaft Base Plate Stud|Sportsters| |34886-86|1986-1987|Hex Stud \\ (female one end, male the other)|Trans Sprocket Cover \\ Mounting Stud|XL, XLS, XLX| |34886-86A|1988-1990|Hex Stud \\ (female one end, male the other)|Trans Sprocket Cover \\ Mounting Stud|XL, XLS, XLX| |34486-90|1991-2003|Special Screw|Detent Arm Screw|Sportsters| |42450-80|1980-1990|1/2" x 13 x 2" Hex Head Bolt|Sprocket Cover Bolt|Sportsters| ====== Suspension ====== \\ ===== Front Forks / Triple Tree ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}|||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models|Pic(s)| |854|1983-1985 \\ L1983-1985 \\ 1986-1987|3/8" x 24 x 1-1/2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLX \\ XR-1000 \\ 883, Hugger| |855|1986|3/8" x 16 x 2" Knurled \\ Socket Head Screw|Lower Fork Bracket \\ to Slider Pinch Screw|XLH 1100| |2662W|1991-1992|Screw|Upper Tree to HandleBar \\ Ground Strap Screw|Sportsters| |2823|1971-1987|5/16" x 18 x 3/8" Phillips Head Screw|Fork Bracket End Screw|Sportsters, \\ XLH 1100| |4029 \\ 4029A|1988-1993 \\ 1994|3/8" x 16 x 2-1/4" Hex \\ Socket Head Screw|Front Slider Axle Cinch Screw|Sportsters| |:::|1995-2003|:::|:::|STD, DLX, HUG \\ 1200, 1200C, 1200S| |4047|1996-1997|3/8" x 16 x 2" Torx Button Head \\ Self Tapping Screw (grade 8)|(R) Fork Bracket \\ to Slider Pinch Screw|STD, 1200S| |4091|1992-1993|10-24 x 1/2" Washer Hex Head \\ Self Tapping Screw|Upper Tree to HandleBar \\ Ground Strap Screw|Sportsters| |4104|1994-2001|#10-24 x 1/2" \\ Hex Washer Head Screw|Upper Tree to HandleBar \\ Ground Strap Screw|Sportsters| |4240|2002-2003|#10-24 x 3/8" Hex Washer Head Screw|Upper Tree to HandleBar \\ Ground Strap Screw|Sportsters| |4350|1988-1991|3/8" x 16 x 2-3/4" Hex Socket \\ Flat Countersunk Head Screw|Fork Bracket \\ to Slider Pinch Screw|Sportsters| |4350A|1992|3/8" x 16 x 1-1/2" Hex \\ Socket Head Bolt (grade 8)|Fork Bracket \\ to Slider Pinch Screw|Sportsters| |4351|1993-1995|3/8" x 16 x 1-1/2" Torx Button \\ Head Self Tapping Screw|(R) Fork Bracket \\ to Slider Pinch Screw|Sportsters| |:::|1997|:::|:::|Sportsters Except \\ STD, 1200S| |:::|1998-2003|:::|Upper Fork Bracket \\ to Slider Pinch Screw|Sportsters| |:::|1998-2003|:::|Lower Fork Bracket \\ to Slider Pinch Screw|Sportsters| |4352|1993-2003|3/8" x 16 x 1-1/2" Torx Head \\ Self Tapping Screw (grade 8)|Upper Fork Bracket \\ to Stem Pinch Screw|Sportsters| |4371W|1962-1987|3/8" x 16 x 1-5/8" Socket Head Bolt|Upper Tree Cinch Bolt|Sportsters| |4411|1987|3/8" x 24 x 1-3/4" Hex Head Bolt|Lower Fork Bracket \\ to Slider Pinch Screw|XLH 1100| |4453|1991-1994 \\ 1995-2003|5/8" x 18 x 1" Hex Head Bolt (tapped)|Steering Stem Adjusting Bolt|XL 1200, 1200S| |4460|1991-1994|5/8" x 18 x 1" Hex Head Bolt (grade 5)|Steering Stem Adjusting Bolt|XL 883 Models| |:::|1995-2003|:::|:::|STD, DLX, HUG \\ 883C, 1200C| |45399-96|1996-2003|Shouldered Screw (holed)|Fork Damper Tube Screw|1200S| |45405-75A|1975-1994|Screw and Washer|Fork Damper Tube Screw \\ and Copper Washer|Sportsters| |:::|1995-2003|:::|:::|STD, DLX, HUG \\ 1200, 1200C| |45726-96|1996-2003|Special Plug Bolt Assembly|Slider Plug Bolt|1200S| |45782-72A|1962-1987|Helicoil|Fork Bracket Screw Insert|Sportsters| |45790-80|1979-1994|M4 X 0.70mm x 6mm \\ JIS Head Screw w/ Washer|Fork Drain Screw|Sportsters|{{ :techtalk:ref:tools:1979-2003_sportster_fork_drain_screw_by_robison_motorcycles.jpg?linkonly |Pic1}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] ))| |:::|1995-1997 \\ 2000-2003|:::|:::|STD, DLX, HUG \\ 1200, 883C, 1200C|:::| |45998-73|1973-1974 \\ 1979-1987|5/16" x 18 (both ends) Stud|Slider Clamp Stud|Sportsters| |45813-03|1979-Up|M4 x 0.7mm × 6mm Screw Kit (chrome)|Fork Drain Screw Kit|Sportsters| |48143-84| |Pin|Fork Stem Pin \\ (w / spring 48145-84)|HDI Models only| ===== Swingarm ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2892|1986-1988|7/16" x 20 x 1-1/4" Hex \\ Socket Head Screw|Swingarm Pivot Bolt Screw|Sportsters| |2925|1989-1991|7/16" x 20 x 1" Hex \\ Socket Head Screw (grade 8)|Swingarm Pivot Bolt Screw|Sportsters| |2925A|1992-2003|7/16" x 20 x 1" Hex \\ Socket Head Screw (grade 8)|Swingarm Pivot Bolt Screw|Sportsters| |41568-81B|1993-2003|Bolt|Swingarm Pivot Bolt \\ (w/ screw and spacer)|Sportsters| |41568-86|1986-1988|Bolt|Swingarm Pivot Bolt|Sportsters| |41568-89|1989-1990|Bolt|Swingarm Pivot Bolt|Sportsters| |41568-89A|1991-1992|Bolt|Swingarm Pivot Bolt|Sportsters| |41570-77|1982-1996|Special Fastener \\ 5/16" x 24 Threads|Rear Axle Adjuster Bolt|Sportsters| |41573-97|1997-2003|Special Fastener|Rear Axle Adjuster Bolt|Sportsters| ===== Shocks ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3535|1987 \\ 1988-1990|1/2" x 20 x 2" Hex Head Bolt|Lower Left Shock \\ Mounting Bolt|XLH 883, Hugger \\ Sportsters| |3820|2000-2003|1/2" x 13 x 1-1/4" Hex \\ Socket Button Head Screw (grade 8)|Upper Shock Mounting Bolt|Sportsters| |3958|1987 \\ 1988-1990|1/2" x 20 x 2-1/4" \\ Hex Head Bolt (grade 5)|Lower Right Shock \\ Mounting Bolt|XLH 883, Hugger \\ Sportsters| |:::|1991-2003|:::|Lower Left Shock Bolt|:::| |4081|1986-1987|1/2" x 20 x 1-3/4" \\ Hex Head Bolt (grade 5)|Lower Shock Mounting Bolt|XLH 883, DLX, 1100| |4743|1991-2003|1/2" x 20 x 2-3/8" Hex Head Bolt|Lower Right Shock Bolt|Sportsters| |47384-91|1991-1993|Special Stepped Thread Bolt|Upper Shock Mounting Bolt|Sportsters| |47384-94|1994-1999|Special Stepped Thread Bolt|Upper Shock Mounting Bolt|Sportsters| ====== Wheels ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3660|1986| |Front Brake Disc to Wheel Screw|Sportsters| |::: |For use with (1986 only) front wheels. (replaced by 3665 in 1987 w/ the 87 wheel on 86 models.)|||| |3655 \\ 3655A|1984-1998 \\ 1999-2003|5/16" x 18 x 7/8" Pan Head Screw|Front Brake Disc \\ to Wheel Screw|Sportsters| |3730A|1992-1999|7/16" x 14 x 1-3/4" \\ Hex Head Bolt (grade 8)|Cast Rear Wheel \\ Sprocket to Wheel Bolt|Sportsters| |3769|1991-1996|7/16" x 14 x 1-1/2" \\ Hex Head Bolt (grade 5)|Rear Wheel (all) Sprocket Bolt|Sportsters| |:::|1992-1997|:::|Laced Rear Wheel Sprocket Bolt|All Laced Rear Wheels| |3771|L1983-1990|7/16" x 14 x 1-1/2" Hex Head Bolt|Cast Rear Wheel \\ Sprocket Mounting Bolt|Sportsters| |:::|1991-1992|:::|Laced Wheel (chain) Sprocket Bolt|883 DLX, 1200| |3782|1981-1990|7/16" x 14 x 1-1/4" Hex Head Bolt|Laced Rear Wheel \\ Sprocket Mounting Bolt|Sportsters| |3899|2000-2003|7/16" x 14 x 1-3/4" \\ Hex Head Bolt (grade 8)|Rear Wheel \\ Sprocket to Wheel Bolt|Sportsters| |41563-77|1979-1988|Axle Bolt|Rear Wheel Axle|Sportsters| |41563-77A|1989-2003|Axle Bolt Assembly \\ (cotter pin, spacer and castle nut)|Rear Wheel Axle|Sportsters| |41789-92|1992-1997|Brake Disc Screw Kit|Disc Brake Mounting Kit|Sportsters| |43020-87|1996-1999|21" Spoke Set (short)|Front Wheel Spoke Set|883C, 1200C| |43020-87A|2000-2003|21" Spoke Set (short)|Front Wheel Spoke Set|883C, 1200C| |43024-73B|1986-1995 \\ 1996-1999|19" Spoke Set (short)|Front Wheel Spoke Set|Sportsters \\ STD, HUG, 1200, 1200S| |43024-73C|2000-2003|19" Spoke Set (short)|Front Wheel Spoke Set|Sportsters Except \\ 883C, 1200C| |43025-73B|1986-1995 \\ 1996-1999 |19" Spoke Set (long)|Front Wheel Spoke Set|Sportsters \\ STD, HUG, 1200, 1200S| |43025-73C|2000-2003|19" Spoke Set (long)|Front Wheel Spoke Set|Sportsters Except \\ 883C, 1200C| |43032-40B|1986-2002|16" Spoke and Nipple Set|Full Rear Wheel Spoke Set|Sportsters| |43032-40C|2003-|16" Spoke and Nipple Set|Full Rear Wheel Spoke Set|Sportsters| |43035-87|1996-1999|21" Spoke Set (long)|Front Wheel Spoke Set|883C, 1200C| |43035-87A|1996-2003|21" Spoke Set (long)|Front Wheel Spoke Set|883C, 1200C| |43041-85|1986|Spoke and Nipple Set|Full Rear Wheel Spoke Set|Sportsters| |:::|1986 parts book discrepancy. Same part# shown for both front 19" and rear 16" wheels (1986 only wheels).|||| |43567-79|1979-1991|3/8" x 16 x 15/64" Hex Socket \\ Countersunk Flat Head Screw|Rear Brake Disc to Hub Screw|Sportsters| |43567-92|1992-2003|3/8" x 16 x 1" Torx Pan Head Screw|Rear Brake Disc to Hub Screw|Sportsters| |43883-84|1984-1987|Axle Bolt|Front Wheel Axle|Sportsters| |43895-87 \\ 43895-87A \\ 43895-87B|1988-1996 \\ 1997 \\ 1998-1999|Axle Bolt|Front Wheel Axle|Sportsters| |43895-00|2000-2003|Axle Bolt|Front Wheel Axle|Sportsters| ====== Brakes ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |853 \\ 853A|1982-1993 \\ 1994-2003|5/16" x 24 x 2-1/4" Hex Head Bolt \\ (changed to grade 8)|Rear Master Cylinder \\ Mounting Bolt|Sportsters| |855 \\ 885A \\ 855B|1986-1990 \\ 1991 \\ 1992-1999|3/8" x 16 x 2" Hex \\ Socket Head Screw|Caliper Mounting Screw|All Models| |860|1984-1986|3/8" x 16 x 2" Knurled \\ Socket Head Bolt|Front Caliper Mounting Bolt|Sportsters| |2501|1980-1990|#8-32 x 3/8" x 9/16" \\ Self Tapping Screw|Rear Brake Line Clip Screw|Sportsters| |2501A|1999-2003|#8-32 x 3/8" Hex Washer Head Screw|Rear Brake Line Clamp Screw|Sportsters| |2523|1991-1998|#8-32 x 1/2" Slotted Hex \\ Washer Head Self Tapping Screw|Rear Brake Line Clamp Screw|Sportsters| |2551W|1986-E1987|1/4" x 20 x 1-1/4" Hex Head Bolt|Brake Stop Bolt|Sportsters| |2579 \\ 2579A|1982-1994 \\ 1995-2003|#8-32 x 5/8" Pozidriv \\ Oval Countersunk Head \\ Screw (grade 2)|Front Master Cylinder \\ Cover Screw|Sportsters| |2661W|1986-1992|#10-24 x 1/2" Self Tapping \\ Phillips Head Screw|Brake Line Clamp Screw (F-R)|Sportsters| |2662W|1992- |Screw|Brake Line Clamp Screw (F)|Sportsters| |3201WA|L1995-2003|5/16" x 18 x 3/4" Hex \\ Socket Head Screw|Rear Brake Line Bracket Screw|Sportsters| |3444 \\ 3444A|1983-1992 \\ 1993-1995|1/4" x 20 x 5/8" Socket \\ Fillister Head Screw|Brake Line Clamp Screw (F)|Sportsters| |3517|1984-1990|#10-32 x 1/2" Hex Screw|Brake Disc \\ Retaining Pad Screw|Sportsters| |3562|1991-1999|1/4" x 3/8" x 3/8" \\ Socket Head Screw (chrome)|Brake Disc \\ Retaining Pad Screw|Sportsters| |4015|1984-1995|1/4" x 20 x 7/8" \\ Socket Round Head Screw|Front Master Cylinder \\ Handlebar Clamp Screw|Sportsters| |4091|1993-1993|#10-24 x 1/2" Self Tapping \\ Hex Washer Hex Screw|Brake Line Clamp Screw (F)|Sportsters| |4092|1986-1994|5/16" x 18 x 3/4" Screw (black)|Rear Brake Line Bracket Bolt|Sportsters| |4104|1993-2001|#10-24 x 1/2" Hex \\ Washer Head Screw|Brake Line Clamp Screw (F-R)|Sportsters| |4128|E1995|5/16" x 18 x 3/4" Socket \\ Button Head Screw|Rear Brake Line Bracket Screw|Sportsters| |4132|1996-2003|1/4" x 20 x 1-1/8" Socket \\ Button Head Screw|Front Master Cylinder \\ Handlebar Clamp Screw|Sportsters| |4240|2002-2003|#10-24 x 3/8" Hex Washer Head Screw|Brake Line Clamp Screw (F-R)|Sportsters| |4741A|1996-2003|1/4" x20 x 1" Hex \\ Socket Head Screw (grade 8)|Brake Line Clamp Screw (F)|Sportsters| |41739-84|L1984-E1985 \\ 1988-E1990|7/16" x 24 Bolt (holed)|Front Master Cylinder Banjo Bolt|All Models| |:::|1986-1987|:::|Front Brake Caliper Banjo Bolt|All Models| |41739-84A|L1990-1996 \\ 1997-2003|7/16" x 24 Bolt (holed)|Front Master Cylinder Banjo Bolt|All Models \\ Except 1200S| |41747-82 \\ 41747-82A|1982-E1984|3/8" x 24 Bolt (holed)|Front Master Cylinder Banjo Bolt|All Models| |41747-82A|L1985-1987 \\ 1986 only \\ 1996-2003|3/8" x 24 Bolt (holed)|Front Master Cylinder Banjo Bolt|All Models \\ HDI \\ 1200S| |:::|1988-1989 \\ 1991-2003|:::|Front Brake Caliper Banjo Bolt|All Models| |:::|L1987-1999 \\ 2001-2003|:::|Rear Master Cylinder \\ & Caliper Banjo Bolt|Sportsters| |:::|2000|:::|Rear Brake Caliper Banjo Bolt|Sportsters| |42375-82|1982-E1987|#10-24 x 1/2" Washer \\ Hex Head Screw|Rear Master Cylinder \\ Cover Bolt|Sportsters| |42375-87|L1987-2003|#8-32 x 5/16" \\ Countersunk Hex Head Bolt|Rear Master Cylinder \\ Cover Bolt|Sportsters| |44039-86|1991-1997|Guide Pin|Rear Caliper Guide Pin Kit|Sportsters| |44048-83|1984-2003|3/8" x 24 Bleeder Screw|(F-R) Caliper Bleeder Screw|Sportsters| |44053-83 \\ 44053-83A|1986-1992 \\ 1993|Guide Pin Kit|Front Brake Caliper Guide Pin|Sportsters| |44053-92 \\ 44053-92A|1993-1994 \\ 1995-1999|Guide Pin Kit|Front Brake Caliper Guide Pin|Sportsters| |44061-83|1986-1997|Spring Clip|Front Brake Pad Clip|Sportsters| |44146-77|L1987-1991|Special Screw|Rear Caliper Bleeder Screw|Sportsters| |44146-82|1982-E1987|Special Screw|Rear Caliper Bleeder Screw|Sportsters| |44160-00|2000-2003|10 mm X 1.5 mm X 35 mm Bolt ((Scuba10jdl of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-tires-wheels-and-brakes-aa/185406-caliper-bolt-size-question?t=1985338))|Front Brake Caliper \\ Lower Mounting Bolt| |44163-00|2000-2003|10 mm X 1.5 mm X 80 mm Bolt ((Scuba10jdl of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-tires-wheels-and-brakes-aa/185406-caliper-bolt-size-question?t=1985338)) |Front Brake Caliper \\ Upper Mounting Bolt| |44177-00|2000-2003|Bolt|(F-R) Brake Caliper \\ Bridge Bolt| |44184-04|2004-2013|Bolt Pin w/ M12-1.25mm threads ((Dariusz of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-drivetrain/sportster-motorcycle-tires-wheels-and-brakes-aa/201807-rear-caliper-pin-bolt-thread-2009-nighster#post4482444)) |Rear Brake Caliper Bolt Pin|Sportsters| |44201-82|1982-E1987|5/16" x 24 x 1" Hex Socket Head Bolt|Rear Brake Caliper \\ Mounting Bolt|Sportsters| |44212-82|1982-E1987|Guide Pin Kit|Rear Caliper Guide Pins|Sportsters| |44039-86|L1987-1990|Special Screws|Rear Caliper Mounting / \\ Guide Pins and Bushings|Sportsters| |44082-00|2000- |Pin Kit|Rear Brake Pad Pin Kit| |44314-00|2000-2003|Pin Kit|(F-R) Brake Pad Pin Kit| ====== Body Parts ====== \\ ===== Frame ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |1357W|1986-1997|1/4" x 20 x 1" Pozidriv \\ Oval Countersunk Head Screw|Left Side Cover Screw|Sportsters| |1392|1998-2003|1/4" x 20 x 3/4" Pozidriv \\ Oval Countersunk Head Screw|Left Side Cover Screw|Sportsters| |2592|1986-1990|#10-24 x 3/8“ Pozidriv \\ Pan Head Screw|Reflector Mounting Screw|Sportsters| |3765|1986-1980|1/4“ x 28 x 5/8” Hex Head Bolt|Reflector Mounting Screw|Sportsters| ===== Engine Guard / Rear Safety Guard ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| ===== Fuel Tank ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |3530|1986-1992|5/16" x 18 x 3-3/4" \\ Hex Head Bolt (grade 5)|Gas Tank Front Mounting Bolt|XLH 883| |4068|1986-1992|5/16" x 18 x 2-1/2" \\ Hex Head Bolt (grade 5)|Gas Tank Rear Mounting Bolt|Sportsters| |4086|1986-1987 \\ 1988-1992|5/16" x 18 x 3" Hex Head Bolt|Gas Tank Front Mounting Bolt|XLH 1100 \\ XL1200| |4099|1993-1995|5/16" x 18 x 4-3/8" Hex Head Bolt|Gas Tank Front Mounting Bolt|XLH 883| |4116|1993-1995|5/16" x 18 x 3-5/8" Hex Head Bolt|Gas Tank Front Mounting Bolt|XL1200| |4117|1993-1995|5/16" x 18 x 3-1/8" Hex Head Bolt|Gas Tank Rear Mounting Bolt|Sportsters| |4758 \\ 4758A|1996-2000 \\ 2001-2003|5/16" x 18 x 3-1/2" Hex \\ Socket Head Bolt (grade 8)|(F-R) Gas Tank Front Mounting Bolt|Sportsters| |61131-92|1993-2003|Plastic Connector|Fuel Tank \\ Vent Line Connector|Sportsters| ===== Oil Tank ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |62563-65|1986-2003|Rubber Stud (threaded both sides)|Oil Tank Mounting Stud|Sportsters| ===== Fenders ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2879W|1988-E1989|3/8" x 16 x 1" Hex Head Bolt|Front Chain Guard Bolt|Sportsters| |3201WA|1998-2003|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw|Belt Guard Screw|Sportsters| |3210|1986-1992|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw (grade 8)|Front Fender Mounting Screw|Sportsters| |3210A|1995-2003|5/16" x 18 x 1-1/4" Knurled \\ Socket Head Screw|Front Fender Mounting Screw|Sportsters| |3226|1993-1994|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw (grade 8)|Front Fender Mounting Screw|Sportsters| |3537|1991-1994|1/4" x 28 x 1/2" \\ Serrated Flange Hex Head Screw|Belt Guard Debris Deflector|Sportsters| |:::|91-92 parts books erroneously list this as #3735|||| |:::|1995|:::|Single Seat Mounting Bolt|Sportsters| |3579 \\ 3579A|1995-1996 \\ 1997-2003|1/4" x 28 x 5/8" \\ Hex Head Self Tapping Screw|Debris Deflector Screw|Sportsters| |3685|1982-1993|5/16" x 18 x 1" Hex Socket Head Screw|Rear Fender Mounting Bolt|Sportsters| |3781|1986-1989|5/16" x 18 x 1-1/4" Hex \\ Socket Flat Countersunk Head Screw|Rear Fender Mounting Screw|Sportsters| |3987|L1989-1997|5/16" x 18 x 3/4" Hex Head Bolt|Front Chain/Belt Guard Bolt|Sportsters| |4007|1995-1997|5/16" x 18 x 1-1/4" Hex \\ Socket Button Head Screw|Rear Fender Mounting Screw|Sportsters| |4020W|1986-1989|5/16" x 24 x 1-3/8" \\ Hex Head Bolt (grade 5)|Rear Fender Mounting Screw|HDI Models| |4044|1993|3/8" x 16 x 1-1/4" Hex \\ Socket Button Head Screw|Fender Mounting Screw|Sportsters| |4767|2000-2003|5/16" x 18 x 1-1/4" \\ Torx Button Head Screw|Rear Fender Mounting Screw|Sportsters| |4816|1990|5/16" x 18 x 1-1/2" Hex \\ Socket Head Bolt (grade 8)|Front Fender Mounting Bolt|Sportsters| |:::|1991-1992|:::|Rear Fender Mounting Bolt|Sportsters| |4816A|1993|5/16" x 18 x 1-1/2" Hex \\ Socket Head Screw (grade 8)|Fender Mounting Screw|Sportsters| |45995-73|1983-1987|3/8" x 24 x 1" Socket Head Bolt ((https://www.denniskirk.com/v-twin-manufacturing/kayaba-fork-damper-tube-screw-set-24-0188.p276276.prd/276276.sku))|Front Chain Guard Screw|Sportsters| ===== Saddlebags, Luggage Racks ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| ===== Seats ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |923|1995-2003|1/4" x 20 x 21/32" \\ Socket Pan Head Screw|Seat to Mounting Bracket Screw|Sportsters| |924|1987-1994|1/4" x 20 x 5/8" Hex \\ Socket Button Head Screw|Seat to Mounting Bracket Screw|XLH 883, Hugger| |2708|1990-1992|1/4" x 20 x 3/4" Socket Hd Screw|Seat Screw|HDI Models| |2739|1991-1995|1/4" x 28 x 1/2" Phillips \\ Truss Head Screw|Single Seat Mounting Screw|Sportsters| |2757W|L1983-1985 \\ 1986-1995|1/4" x 28 x 7/16" Phillips Truss \\ Head Screw w/ Lockwasher (chrome)|Passenger Seat \\ Fender Hole Screw|XR-1000 \\ All Models| |:::|1991-1992|:::|:::|DLX, 1200| |2952|1996-2003|1/4" x 20 x .485" SEMS Truss \\ Head Screw (grade 2 - chrome)|Single Seat Mounting Screw|Sportsters| |2953|1996- |1/4" x 20 x .422 SEMS Truss \\ Head Screw (grade 2 - chrome)|Passenger Seat \\ Fender Hole Screw|STD, HUG| |3444A|1997-1998|1/4" x 20 x 5/8" Socket \\ Fillister Head Screw|Dual Seat Mounting Screw|XL 1200| |3594|1999-2003|1/4" x 20 x 5/8" Hex \\ Socket Head Screw (grade 8)|Dual Seat Mounting Screw|XL 1200| |3765|1994-1995|1/4" x 28 x 5/8" \\ Hex Head Screw (grade 5)|Passenger Strap Screw|DLX, 1200| |3767B|1986 \\ 1987-1990 \\ 1987 \\ 1988-1993|1/4" x 20 x 5/8" Hex Head Bolt|Single Seat to \\ Mounting Bracket Bolt|Sportsters \\ XLH 883, DLX \\ XLH 1100 \\ XLH 1200 \\ 1200, 1200C, 1200S| |:::|1996-2003|:::|Passenger Strap Bolt|883C, 1200,1200C, 1200S| |3987|1996-2003|5/16" x 18 x 3/4" \\ Hex Head Bolt (grade 5)|Single Seat Mounting Bolt|Sportsters| |4092|1982-1990|5/16" x 18 x 3/4" Hex \\ Socket Head Screw|Passenger Strap Bolt|Sportsters| |:::|1991-1994|:::|:::|DLX, 1200| ===== Handlebars, Hand Levers, Cable Clips ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |853|1986-1991|5/16" x 24 x 2-1/4" Hex Head Bolt|Upper Handlebar Clamp Bolt|Sportsters| |2508|1991-1995|#10-32 x 1/2" Socket \\ Round Head Screw (black)|Throttle Switch Housing Screw|Sportsters| |2955|1996- |#6-32 x 1/4" Phillips \\ Pan Head Screw|Handlebar Switch Assembly \\ Mounting Screw|Sportsters| |3201WA|1996-2003|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw|Upper Handlebar Cover \\ Bracket Screw|883C, 1200C| |3210A|1997-2003|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw (grade 8)|Upper Handlebar Clamp Screw|883C, 1200C| |3226|1996|5/16" x 18 x 1-1/4" Hex \\ Socket Head Screw (grade 8)|Upper Handlebar Clamp Bolt|1200C| |3444|1986-1990|1/4" x 20 x 5/8" Hex \\ Socket Head Screw|Clutch Cable P-Clamp Screw|Sportsters| |3498|1995-2003|1/2" x 13 x 3" \\ Hex Head Bolt(grade 5)|Lower Handlebar Clamp Bolt|Sportsters| |3658|1996-2003|#10-24 x 1/2" Hex Socket \\ Torx Head Screw (grade 5)|Throttle Switch Housing Screw \\ Turn Signal Switch Screw|Sportsters| |3666|1996-1997|#10-24 x 1-1/2" \\ Hex Washer Head Screw|Handlebar Cover Screw|883C, 1200C| |3666A|1998-2001|#10-24 x 1-1/2" \\ Torx Round Washer Head Screw|Handlebar Cover Screw|883C, 1200C| |3923|2001-2003|Screw|Handlebar Cover Screw|883C, 1200C| |4015|1982-1995|1/4" x 20 x 7/8" Hex \\ Socket Round Head Screw|Clutch Lever Bracket Screw|Sportsters| |4132|1996-2003|Screw|Clutch Lever Bracket Screw|Sportsters| |4326A|1991-2003|5/16" x 18 x 2" Hex \\ Socket Head Screw (grade 8)|Upper Handlebar Clamp Bolt|All Except 883C, 1200C| |4816|1979-1991|5/16" x 18 x 1-5/16" \\ Socket Head Screw|Upper Handlebar Clamp Screw|Sportsters| |4816A|1991-2003|5/16" x 18 x 1-1/2" \\ Socket Head Screw|Upper Handlebar Clamp Screw|All Except 883C, 1200C| |10053|1986-1990|Clip|Clutch Cable Clip|Sportsters| |45032-82|1982-2003|Pivot Pin|Clutch / Front Brake Lever Pivot Pin|Sportsters| |45036-82|1982-1987|Anchor Pin|Clutch Lever Anchor Pin|Sportsters| |45036-88|1988-2003|Anchor Pin|Clutch Lever Anchor Pin|Sportsters| |56105-84|L1984-1992|1/2" x 13 Stud \\ (NC both ends)|Handlebar Lower Clamp Stud|Sportsters| |56402-83A|1979-2003|Screw|Throttle Adj Screw \\ (kit- 56397-74C)|Sportsters| |58105-84|1993-1996|Stud|Handlebar Lower Clamp Stud|Sportsters| |90770-79|1986-2003|Screw|Clutch Lever Anti-Rattle \\ Spring Screw|Sportsters| ===== Foot Controls / Pegs ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |852|1986|1/4" x 20 Screw|Foot Shift Arm Cinch Screw|Sportsters| |855|1983-1990|3/8" x 16 x 2" Knurled \\ Socket Head Screw|Screw for Swingarm Mounted \\ Bracket for Passenger Peg \\ Peg Mounting Bolt|Sportsters| |855A|1991-1993|3/8" x 16 x 2" Socket Head Screw \\ \\ (changed to grade 8)|Screw for Swingarm Mounted \\ Bracket for Passenger Peg \\ Peg Mounting Bolt|Sportsters| |855B|1994-2003|:::|:::|DLX, 1200, \\ 883C, 1200C, 1200S| |879|1991-1992|5/16" x 18 x 3-1/2" Socket Head Screw|Left Footrest Support Screw|Sportsters| |879A|1993-1998 \\ 1999-2003|5/16" x 18 x 3-1/2" Socket \\ Head Screw (grade 8)|Sportsters \\ STD, HUG, 1200, 1200S| |884|1991-1992|1/4" x 20 x 7/8" Hex \\ Socket Head Screw|Shift Arm Cinch Screw|Sportsters| |2551W|1977-1990|1/2" x 20 x 1" Hex Head Bolt|Shift Lever Cinch Bolt|Sportsters| |3549A|1999-2003|1/2" x 20 x 1-1/2" Hex \\ Socket Head Screw (grade 8)|(R) Footrest Mounting Screw|883C, 1200C| |4017|1999-2003|5/16" x 18 x 1" \\ Hex Head Bolt (grade 5)|Shifter Rod Bolt|883C, 1200C| |4721|L1984-1998|3/8" x 16 x 1-1/2" Hex Head Bolt|Front/Rear Highway \\ Peg Mounting Bolt|Sportsters| |:::|1999-2003|:::|Footpeg Mounting Bolt|Sportsters| |4724|1986-1990|3/8" x 24 x 1-1/2" Hex Head \\ Shouldered Bolt|Footpeg Bolt|Sportsters| |4741A|1993-1999|1/4" x 20 x 1" Hex \\ Socket Head Screw|Shift Arm Cinch Screw|Sportsters| |:::|1999-2003|:::|Shift Lever Cinch Bolt|883C, 1200C| |4748|1999-2003|3/8" x 16 x 1-1/8" Hex \\ Socket Head Bolt (grade 8)|(R) Footpeg Bracket to \\ Frame Bolt|883C, 1200C| |24752-86|1986-1990|1/2" x 4-1/8" Stud|Left Mid Control Stud|Sportsters| |34611-65|1971-2003|Shifter Peg w/ 5/16" x 24 Stud|Sportsters| |34886-86|1986-1990|Hex Stud (female both ends)|Right Footpeg Stud|Sportsters| |34886-86A|1986-1990|Threaded Stud|Right Footpeg Stud|Sportsters| |42426-99|1999-2003|Clevis|(R) Footrest Peg Clevis|883C, 1200C| |42441-90|1991-1992|Clevis Pin|(R) Footrest Mounting Pin|Sportsters| |42441-90A|1992-1998 \\ 1999-2003|Clevis|(R) Footrest Mounting Pin|Sportsters \\ All Except 883C, 1200C| |42449-80 \\ 42449-80A|1980-2003|Stud (NC threads- both ends)|Right Footrest / Cover \\ and Exhaust Stud|Sportsters| ===== Kickstand ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2882W|1985-1988|5/16" x 18 x 5/8" \\ Hex Head Bolt (grade 5)|Jiffy Stand Bolt|Sportsters| |3787|L1984-1990|1/4" x 20 x 3/4 " Hex Head Bolt|Jiffy Stand Cushion Bolt|Sportsters| ===== Windshield ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| ===== License Plate ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&820|}}||||| |HD Part#|Year(s) \\ Available|Description|Uses|Models| |2607|1998-2003|1/4" x 20 x 3/4" Pozidriv \\ Pan Head Screw (grade 2)|License Plate Bracket \\ Support Screw|Sportsters| |2731W|2000-2003|#10 x 3/8" Phillips Truss Head Screw|License Plate Bracket Screw|HDI Models| |2773|1991-2003|1/4" x 20 x 1/2" Pozidriv \\ Pan Head Screw (grade 2)|License Plate Bracket Screw|Sportsters| |2774|L1973-1990|1/4" x 20 x 5/8" Pozidriv \\ Pan Head Screw|License Plate Bracket Screw|Sportsters| |4767|1998-1999|5/16" x 18 x 1-1/4" Torx \\ Button Head Screw|License Plate Clamp Bolt|Sportsters| |3689|1997-2003|1/4" x 20 x 5/8" Hex Head Bolt|License Plate Mounting Bolt \\ (HDI only)|STD, 1200C, 1200S| |5403B|1980-2003|1/4" x 20 x 1/2" Hex Head \\ Carriage Bolt|License Plate Clamp Bolt|Sportsters| \\ [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]]