====== REF: Electrical System ====== \\ ====== Device Connectors Compatibility ====== Useful Part Numbers and Cross References (submitted by Andy56) ((Post#179 - https://www.xlforum.net/forum/forum-functions/sportsterpedia-com-admin/191119-send-a-note-to-sportsterpedia-admin?t=2039687))\\ ====== Useful Videos/Tutorials ====== AMP/Tyco Multilock Video Tutorial (parts 1&2) \\ https://www.youtube.com/watch?v=myPysAK2bWA \\ https://www.youtube.com/watch?v=RNc0M74G4_Q \\ Deutsch Video Tutorials \\ https://www.youtube.com/watch?v=LIR9-ZdG958 \\ https://www.youtube.com/watch?v=KI3wNjhwj84 \\ Molex Video Tutorial \\ https://www.youtube.com/watch?v=ZxrChXXkxo4 \\ JAE Video Tutorial \\ https://youtu.be/R_0ASkpsAXk?list=PL...AodOKHCsEsGnYW \\ ====== AMP/Tyco ====== {{ :techtalk:ref:elec:connector_-_72035-71_by_1rosesofwood.jpg?direct&300|photo courtesy of Ebay seller,1rosesofwood}} ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||| | AMP/Tyco Mate-N-Lok Terminals |||| |HD Part#|Part Description|AMP/Tyco Part#|| |72039-71|Pin|163305-2|| |72038-71|Socket|163304-2|| | AMP/Tyco Mate-N-Lock Connector Housings |||| |HD Part#|Part Description|AMP/Tyco Part#|Part Description| |72043-71|Pin housing 1-way|1-480349-0|Receptacle| |72044-71|Socket housing 1-way|1-480350-0|Plug| |72034-71|Pin housing 2-way|1-480318-0|Receptacle| |72035-71|Socket housing 2-way|1-480319-0|Plug| |72036-71|Pin housing 3 way|1-480303-0|Receptacle| |72040-71|Socket housing 3-way|1-480305-0|Plug| |70292-89|Pin housing 4-way|1-480424-0|Receptacle| |70291-89|Socket housing 4-way|1-480426-0|Plug| |72037-71|Pin housing 6-way|1-480270-0|Socket| |72041-71|Socket housing 6-way|1-480340-0|Plug| |70287-81|Pin housing 8-way|1-480283-0|Receptacle| |70288-81|Socket housing 8-way|1-480345-0|Plug| |70293-87|Pin housing 10-way|1-480285-0|Receptacle| |70305-90|Socket housing 10-way|1-480339-0|Plug| |72278-74|Pin housing 12 way|1-480287-0|Receptacle| |72276-74|Socket housing 12 way|1-480288-0|Plug| | AMP/Tyco Multilock Terminals (pins are flat and 1.8mm wide) |||| |HD Part#|Part Description|AMP/Tyco Part#|| |73190-96|Pin|173645-1|| |73191-96|Socket|173631-1|| | AMP/Tyco Multilock Connector Housings |||| |HD Part#|Part Description|AMP/Tyco Part#|Part Description| |73102-96BK|Pin housing 2-way|174460-2|Receptacle| |73152-96BK|Socket housing 2-way|174463-2|Plug| |73103-96BK|Pin housing 3-way|174928-2 Receptacle| |73153-96BK|Socket housing 3-way|174921-2|Plug| |73104-96BK|Pin housing 4-way|174929-2|Receptacle| |73154-96BK|Socket housing 4-way|174922-2|Plug| |73106-96BK|Pin housing 6-way|174930-2|Receptacle| |73156-96BK|Socket housing 6-way|174923-2|Plug| |73108-96BK|Pin housing 8-way|174931-2|Receptacle| |73158-96BK|Socket housing 8-way|173850-2|Plug| |73110-96BK|Pin housing 10 way|174932-2|Receptacle| |73160-96BK|Socket housing 10 way|174465-2|Plug| | AMP/Tyco Mini Multilock Terminals (pins are flat and 1mm wide) |||| |HD Part#|Part Description|AMP/Tyco Part#|| |72990-01|Pin|175063-1|| |72991-01|Socket|175062-1|| | AMP/Tyco Mini Multilock Connector Housings |||| |HD Part#|Part Description|AMP/Tyco Part#|Part Description| |72902-01BK|Pin housing 2-way|174057-2|Receptacle| |72912-01BK|Socket housing 2-way|174056-2|Plug| |72904-01BK|Pin housing 4-way|174967-2|Receptacle| |72914-01BK|Socket housing 4-way|174966-2|Plug| ====== Deutsch ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||| | Deutsch Terminals |||| |HD Part#|Part Description|Deutsch Part#|Part Description| |72693-06|Pin|1060-16-0122|U-barrel crimp| |72192-98 Pin|0460-202-16141|Radial crimp| |72694-06|Socket|1062-16-0122|U-barrel crimp| |72193-98|Socket|0462-201-16141|Radial crimp| |72195-94|Seal pin|114017|| | Deutsch Pin Removal Tool |||| |DT-RT1|Radial crimp pins can are difficult to crimp \\ without special tools but can be easily soldered.||| | Deutsch Connector Housing (black series) |||| |HD Part#|Part Description|Deutsch Part#|Part Description| |72102-94BK|Pin housing 2-way|DT04-2P-E005|Receptacle| |72112-94BK|Socket housing 2-way|DT06-2S-EP06|Plug| |72103-94BK|Pin housing 3-way|DT04-3P-E005|Receptacle| |72113-94BK|Socket housing 3-way|DT06-3S-EP06|Plug| |72104-94BK|Pin housing 4-way|DT04-4P-E005|Receptacle| |72114-94BK|Socket housing 4-way|DT06-4S-EP06|Plug| |72106-94BK|Pin housing 6-way|DT04-6P-E005|Receptacle| |72116-94BK|Socket housing 6-way|DT06-6S-EP06|Plug| |72108-94BK|Pin housing 8-way|DT04-08PA-E005|Receptacle| |72118-94BK|Socket housing 8-way|DT06-08SA-EP08|Plug| |72109-94BK|Pin housing 12-way|DT04-12PA-E005|Receptacle| |72119-94BK|Socket housing 12-way|DT06-12SA-EP08|Plug| | Deutsch Connector Housing (glack series) |||| |HD Part#|Part Description|Deutsch Part#|Part Description| |72122-94GY|Pin Housing 2-way|DT04-2P Receptacle| |72132-94GY|Socket housing 2-way|DT06-2S|Plug| |72123-94GY|Pin Housing 3-way|DT04-3P|Receptacle| |72133-94GY|Socket housing 3-way|DT06-3S Plug| |72124-94GY|Pin Housing 4-way|DT04-4P|Receptacle| |72134-94GY|Socket housing 4-way|DT06-4S|Plug| |72126-94GY|Pin housing 6-way|DT04-6P|Receptacle| |72136-94GY|Socket housing 6-way|DT06-6S|Plug| |72128-94GY|Pin Housing 8-way|DT04-08PA|Receptacle| |72138-94GY|Socket housing 8-way|DT06-08SA|Plug| |72129-94GY|Pin Housing 12-way|DT04-12PA|Receptacle| |72139-94GY|Socket housing 12-way|DT06-12SA|Plug| ====== Molex ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||| | Molex MX150 Terminals |||| |HD Part#|Part Description|Molex Part#|Further Information| |72168-07|Socket|33012-2002|To suit 18-20g wire| |72272-07|Socket|33012-2001|To suit 16g wire| |72169-07|Pin|33000-0002|To suit 16g wire| |72473-07|Seal pin|34345-0001|| | Molex MX150 Housings |||| |HD Part#|Part Description|Molex Part#|Part Description| |72512-07BK|Pin housing 3-way|33471-0301|Receptacle, Black| |72511-07BK|Socket housing 3-way|33481-0301|Plug, Black| |72514-07GY|Pin housing 3-way|33471-0302|Receptacle, Grey| |72513-07GY|Socket housing 3-way|33481-0302|Plug, Grey| |72542-07BN|Pin housing 3-way|33471-0303|Receptacle, Brown| |72541-07BN|Socket housing 3-way|33481-0303|Plug, Brown| |72540-07GN|Pin housing 3-way|33471-0304|Receptacle, Green| |72534-07GN|Socket housing 3-way|33481-0304|Plug, Green| |72177-07BK|Pin housing 4-way|33472-0401|Receptacle, Black| |72175-07BK|Socket housing 4-way|33482-0401|Plug, Black| |72444-07GY|Pin housing 4-way|33472-0402|Receptacle, Grey| |72414-07BK|Pin housing 6-way|33472-0601|Receptacle, Black| |72188-07BK|Socket housing 6-way|33482-0601|Plug, Black| |72479-07BK|Pin housing 8-way|33472-0801|Receptacle, Black| |72478-07BK|Socket housing 8-way|33482-0801|Plug, Black| |72469-07GY|Pin housing 8-way|33472-0802|Receptacle, Grey| |72447-07GY|Socket housing 8-way|33482-0802|Plug, Grey| |72487-07BK|Pin housing 12-way|33472-1201|Receptacle, Black| |72488-07BK|Socket housing 12-way|33482-1201|Plug, Black| |72489-07GY|Pin housing 12-way|33472-1202|Receptacle, Grey| |72490-07GY|Socket housing 12-way|33482-1203|Plug, Grey| |72166-07BK|Pin housing 16-way|33472-1601|Receptacle, Black| |72167-07BK|Socket housing 16-way|33482-1601|Plug, Black| |72491-07GY|Pin housing 16-way|33472-1602|Receptacle, Grey| |72492-07GY|Socket housing 16-way|33482-1602|Plug, Grey| |72500-07BK|Pin housing 20-way|33472-2001|Receptacle, Black| ====== JAE Electronics ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||| | JAE MX19 Terminals (Harley CAN BUS) |||| |HD Part#|Part Description|JAE Part#|| |72910-11|Socket|MX19S10K451|| |72909-11|Pin|MX19P10K451|| | JAE MX19 Housings |||| |HD Part#|Part Description|JAE Part#|Part Description| |72906-11|Socket housing 2-way|MX19002S51|Plug| |72905-11|Pin housing 2-way|MX19002P51 Receptacle| |72908-11|Socket Housing 4-way|MX19004S51|Plug| |72907-11|Pin housing 4-way|MX19004P51|Receptacle| ====== Miscellaneous ====== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}||||| |Part Description|HD Part#|Amp Part#|Delphi Part#|Bosch Part#| |Amp Terminals|Pin, 282465-1, \\ 1.5mm wide|Socket \\ 282566-1| | | |O2 Sensor Connector|72007-05|282080-1| |:::|:::|Female connector. Mating part 282104-1 Male||| |Active Exhaust \\ Sensor Connector|72012-07|282089-1| | | |:::|:::|Mating part 282107-1, Plug|| |Speed Sensor \\ Connector|72064-06|15336029-B| |Coil, Fuel Pump, \\ Idle Speed \\ Sensor Connector|72066-06|15354716-B| |Throttle Position \\ Sensor Connector|72065-06|13532244| |MAP Sensor \\ Connector|72230-98|12129946-B| |Fuel Injector \\ Socket Housing \\ Socket \\ (95-05)| \\ 72244-95 \\ 72326-95| | \\ 12129142 \\ 12077939| EV1, 2 pin \\ connector| |:::|Note: 72326-95 also used in some Harley fuse boxes as a \\ socket for mini fuses along with 72434-00 \\ (AMP.Tyco part number 282189-2)|||| |Fuel Injector \\ Connector (06-up)|72098-06|15419715| |Intake Air Temp \\ Sensor Connector|72062-06|15336027-B| ===== Ring and Spade Terminal Sizing ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}|||||| |Ring Terminals|||||| |Hd Part#|Gauge|Fits|Hd Part#|Gauge|Fits| |9826|16-20g|5/16" stud|72254-94|14-16g|1/4" stud| |9840|12-14g|#10 stud (0.190")|72525-01|12-14g|3/8" stud \\ (serated form)| |9856|16-22g|#6 stud (0.138")|72532-02| |3/8" stud| |9857|16-22g|#10 stud (0.190")|69200536|12-14g| | |9858|16-20g|1/4" stud| |9859|16-22g|5/16" stud| |9860|16-22g|3/8" stud| |9861|16-22g|slotted to fit \\ #10 (0.190")| |9862|14-16g|#10 stud (0.190")| |9863|14-16g|1/4" stud| |9864|14-16g|5/16" stud| |9866|10-12g|#10 stud (0.190")| |9868|10-12g|5/16 stud| |9871|14-16g|#6 stud (0.138")| |9902|14-16g|#10 stud (0.190")| |9926|14-16g|5/16" stud| |9945|10-12g|5/16" stud| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}||| |Spade Terminals||| |Hd Part#|Gauge|Description| |9875|16-22g|5/16" female blade| |9904|16-20g|1/8" female blade| |9930| |3/16" female blade| |9931|16-20g|3/16" female blade| |9914| |1/4" female blade| |9918|14-16g|1/4" female blade| |9907| |1/4" female blade, insulated| |9901| |5/32" female flag| |9925|16-18g|1/4" female flag| |9852| |1/4" male 45 degree| |9898| |1/4" female flag insulated \\ (used on horn)| |71774-77| |flag insulator| |70584-69| |flag insulator| ===== Circuit Breakers ===== ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&650|}}||||| |Circuit Breakers||||| |Hd Part#|Type|Amp|Standard part#s \\ (old, new)|Bussmann eqv part#s| |74589-73|Stud|15A|MC-CBR3, BR29|CBC15| |74599-77|Stud|30A|MC-CBR2, BR33|CBC30| |74600-94|Stud|50A|MC-CBR1, BR31|CBC50| |74600-97|Stud|40A|MC-CBR7, BR36|CBC40| |74586-70|Stud|30A|XX-XXXX, XXXX|CBC30B \\ (has mounting tags)| |74587-94|Blade|15 Amp|XX-XXXX, BR32|XXXXX| \\ [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]]