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sportster_history:1971_sportster [2021/09/25 07:38] hippysmack [Related Manuals and Documentation] |
sportster_history:1971_sportster [2024/01/25 17:52] (current) hippysmack |
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===== Frame VIN Numbers ===== | ===== Frame VIN Numbers ===== | ||
- | |||
Starting in 1970, the only numbers used for the purpose of identification are on the right neck and frame downtube. | Starting in 1970, the only numbers used for the purpose of identification are on the right neck and frame downtube. | ||
* The frame is stamped with a Vehicle Identification Number (VIN)identification. | * The frame is stamped with a Vehicle Identification Number (VIN)identification. | ||
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===== Engine Serial Numbers ===== | ===== Engine Serial Numbers ===== | ||
The engine serial numbers were still stamped in the case but longer used for identification purpose of ownership on 1970-up model Sportsters. \\ | The engine serial numbers were still stamped in the case but longer used for identification purpose of ownership on 1970-up model Sportsters. \\ | ||
- | * The engine VIN is stamped on the right side of the engine crankcase between the cylinders. \\ However, 1970 is a one year engine with exception of some early 1971 models with cases carried over from the 1970 batch. \\ The VIN pad on those is in a different position from every other year which is between the front two lifters. ((Ferrous Head of the XLFORUM http://xlforum.net/forums/showthread.php?t=1936551&highlight=VIN&page=2)) | + | * The engine VIN is stamped on the right side of the engine crankcase between the cylinders. \\ However, 1970 is a one year engine with exception of some early 1971 models with cases carried over from the 1970 batch. \\ The VIN pad on those is in a different position from every other year which is between the front two lifters. ((Ferrous Head of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/180165-confused-by-vin-70-or-73/page2?t=1936551&highlight=VIN&page=2)) |
====== Related Manuals and Documentation ====== | ====== Related Manuals and Documentation ====== | ||
- | See the Navigation menu on the upper left of this page. \\ | ||
- | From there you can go to the main Ironhead section menu, the Reference section for general and in-depth procedures, and the Misc Resources for documentation. \\ | ||
Below are some suggestions for manuals for your ride. \\ | Below are some suggestions for manuals for your ride. \\ | ||
- | You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model. \\ | + | __You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ |
+ | **Factory Service Manuals (FSM)**; \\ | ||
The FSM will have the most accurate information, procedures and specs. \\ | The FSM will have the most accurate information, procedures and specs. \\ | ||
Clymer and Haynes make service manuals also for Sportsters but some of the information is in error to the factory FSMs. \\ | Clymer and Haynes make service manuals also for Sportsters but some of the information is in error to the factory FSMs. \\ | ||
And some of the information in the aftermarket manuals is vague in information or procedures but they may have more pictures. \\ | And some of the information in the aftermarket manuals is vague in information or procedures but they may have more pictures. \\ | ||
So it is generally said you can get use from both an aftermarket manual and the factory service manuals but get the factory manual first. \\ | So it is generally said you can get use from both an aftermarket manual and the factory service manuals but get the factory manual first. \\ | ||
+ | [[techtalk:miscres:miscres10|Click Here]] to view the Factory Service Manual page in the Sportsterpedia. \\ | ||
+ | **Parts Catalogs**; \\ | ||
The Parts Catalog has part numbers of course but it also has exploded parts views. \\ | The Parts Catalog has part numbers of course but it also has exploded parts views. \\ | ||
However, IT IS NOT INTENDED TO BE AN ASSEMBLY MANUAL. \\ | However, IT IS NOT INTENDED TO BE AN ASSEMBLY MANUAL. \\ | ||
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But, all in all, the exploded views do help finding what goes where. \\ | But, all in all, the exploded views do help finding what goes where. \\ | ||
Most of the fasteners listed in the relevant parts catalog individual pages have thread sizes and lengths also in case you need those. \\ | Most of the fasteners listed in the relevant parts catalog individual pages have thread sizes and lengths also in case you need those. \\ | ||
+ | **Note: ALL 1957-1978 PARTS CATALOGS LIST PARTS FOR PREVIOUS YEARS**. \\ Below is a simple list of original and "latest edition parts catalogs. | ||
+ | The in-between year books may show different part numbers for the same year model bike. \\ | ||
[[techtalk:miscres:miscres12|Click Here]] to see the Factory Parts Catalog page in the Sportsterpedia for parts catalog uses and a full list of parts catalog numbers from 1957 to present. \\ | [[techtalk:miscres:miscres12|Click Here]] to see the Factory Parts Catalog page in the Sportsterpedia for parts catalog uses and a full list of parts catalog numbers from 1957 to present. \\ | ||
+ | (complete list of other parts catalogs and supplement catalogs that pertain to each year model on the bottom of that page) \\ | ||
Some often acquire several year model parts catalogs and that page will help you decide which ones are right for you. \\ | Some often acquire several year model parts catalogs and that page will help you decide which ones are right for you. \\ | ||
- | [[techtalk:ref:tools803|Click Here]] for the HD List of Ironhead Sportster Hardware P/N & Descriptions page in the Sportsterpedia. \\ | ||
**Suggested Manuals**: \\ | **Suggested Manuals**: \\ | ||
* **Factory Service Manual (FSM)**: | * **Factory Service Manual (FSM)**: | ||
- | * **Original**: 1971 Sportster XL/XLH/XLCH/XLT-1000 Service Manual (99484-71) in a loose leaf binder | + | * **Original**: 1970-1971 Sportster Service Manual (99484-71) in a loose leaf binder |
* **Latest Edition**: 1970-1978 Sportster XL/XLH/XLCH/XLT-1000 Service Manual (99484-78) in book bound form | * **Latest Edition**: 1970-1978 Sportster XL/XLH/XLCH/XLT-1000 Service Manual (99484-78) in book bound form | ||
- | * **Factory Parts Catalogs**: \\ **Note**: ALL 1957-1978 PARTS CATALOGS LIST PARTS FOR PREVIOUS YEARS. \\ Below is a simple list of original and "latest edition parts catalogs. \\ The in-between year books may show different part numbers for the same year model bike. \\ [[techtalk:miscres:miscres12#sportster_and_k_model_parts_catalogs_by_year_and_date_of_publication|Click Here]] **to reference the chart of "Sportster and K Model Parts Catalogs by Year and Date of Publication" in the Sportsterpedia** \\ (complete list of other parts catalogs and supplement catalogs that pertain to each year model) | + | * **Factory Parts Catalogs**: |
* **Original**: 1961-1971 XL/XLCH-1000 Parts Catalog (99451-71) | * **Original**: 1961-1971 XL/XLCH-1000 Parts Catalog (99451-71) | ||
* Issued September, 1970. | * Issued September, 1970. | ||
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Click on any pic below to enlarge: \\ | Click on any pic below to enlarge: \\ | ||
- | | 1970-1971 FSM (99484-71) \\ loose leaf outside cover | 1970-1978 FSM (99484-78) \\ (latest) | | + | | 1970-1971 FSM (99484-71) \\ loose leaf outside cover | 1970-1978 FSM (99484-78) \\ (latest) | 1971 Owners Manual (99466-71) | |
- | |{{:sportster_history:l001-fsm-1971_edition_cover_99484-71_for_1970-1971_loose_leaf_1_outside.jpg?direct&200|}}|{{sportster_history:l001-fsm-1978_edition_cover_99484-78_for_1970-1978.jpg?direct&200|}}| | + | |{{:sportster_history:l001-fsm-1971_edition_cover_99484-71_for_1970-1971_loose_leaf_1_outside.jpg?direct&200|}}|{{sportster_history:l001-fsm-1978_edition_cover_99484-78_for_1970-1978.jpg?direct&200|}}|{{:sportster_history:l003-om-1971_edition_cover_99466-71.jpg?direct&200|}}| |
| 1961-1971 \\ Parts Catalog (99451-71) | 1954-1978 \\ Parts Catalog (99451-78B) | | | 1961-1971 \\ Parts Catalog (99451-71) | 1954-1978 \\ Parts Catalog (99451-78B) | | ||
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* The MoCo knew about and tried to correct at least some of the parts catalog mistakes. | * The MoCo knew about and tried to correct at least some of the parts catalog mistakes. | ||
- | ===== Misc Resources in the Sportsterpedia ===== | + | ===== Search the Sportsterpedia ===== |
- | There are links to many factory service bulletins, parts and accessory bulletins plus information on part numbers and casting numbers in the Sportsterpedia. \\ | + | See the Navigation menu on the upper left of this page. \\ |
- | [[techtalk:menu#misc_resources|Click Here]] for the Misc Resource section for more information. \\ | + | From there you can go to the main Ironhead section menu, the Reference section for general and in-depth procedures, and the Misc Resources for documentation. \\ |
===== Illustrations ===== | ===== Illustrations ===== | ||
The following illustrations are displayed for historic and period specific parts identification only. Refer to the original OEM documents for additional information. ((illustrations from various academic journals)) \\ | The following illustrations are displayed for historic and period specific parts identification only. Refer to the original OEM documents for additional information. ((illustrations from various academic journals)) \\ | ||
Click on any illustration below to enlarge. \\ | Click on any illustration below to enlarge. \\ | ||
+ | |||
+ | General frame dimension drawings: \\ | ||
+ | * (L) for 1970-1972 XLH / XLCH "long frames": \\ What was done here was to mod the dims on the earlier frame drawing and call it a day so this particular drawing isn't a solid representation. | ||
+ | * (R) This is the 'correct' drawing for late 1973-1978 "long frames". Dims are also good for 1967-1969 XLH and 1970-E1973 (all models). ((Dr Dick of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/148782-animal-mother-reigns/page4?postcount=58#post3178758)) \\ | ||
+ | |||
+ | {{:sportster_history:illust_-_frame_dims_-_general_-_1970-1972_xlh_xlch.png?direct&400|}} {{:sportster_history:illust_-_frame_dims_-_general_1973-1978_xlh_xlch.png?direct&400|}} \\ | ||
====== Specifications ====== | ====== Specifications ====== | ||
[[techtalk:menu#ironhead_technical_categories|Click Here]] for the main technical menu in the Sportsterpedia. \\ | [[techtalk:menu#ironhead_technical_categories|Click Here]] for the main technical menu in the Sportsterpedia. \\ | ||
Also see the "Misc Resources" section on the bottom of that page for technical docs and information. \\ | Also see the "Misc Resources" section on the bottom of that page for technical docs and information. \\ | ||
+ | |||
==== Model Designations ==== | ==== Model Designations ==== | ||
* XLH, XLCH | * XLH, XLCH |