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sportster_history:1977_sportster [2021/09/14 23:36] – [Engine] hippysmacksportster_history:1977_sportster [2024/01/25 18:03] (current) – hippysmack
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   * XLT: \\ Confirmed colors for XLT from TSB #M-719 are Vivid Black, Vivid Blue, Brilliant Red, Charcoal Silver and Vivid Brown. \\    * XLT: \\ Confirmed colors for XLT from TSB #M-719 are Vivid Black, Vivid Blue, Brilliant Red, Charcoal Silver and Vivid Brown. \\ 
   * Confederate Edition: ((Customer Service letter 787475 dated October 16,2007 https://www.motorcycleclassics.com/classic-american-motorcycles/harley-davidson-confederate)) \\ Charcoal Silver. \\ Rebel flag decal R(61650-77) and L(61651-77) on each side of the gas tank. \\ Front fender decal (59100-77) resembling the insignia that was on the caps of the Confederate soldiers during the Civil War. \\ Additionally there were a reported 44 Harley Confederate FLH motorcycles and 228 Harley Confederate Super Glide motorcycles. ((http://www.caimag.com/wordpress/2009/01/04/hidden-harley-1977-harley-confederte-edition-motorcycle/))    * Confederate Edition: ((Customer Service letter 787475 dated October 16,2007 https://www.motorcycleclassics.com/classic-american-motorcycles/harley-davidson-confederate)) \\ Charcoal Silver. \\ Rebel flag decal R(61650-77) and L(61651-77) on each side of the gas tank. \\ Front fender decal (59100-77) resembling the insignia that was on the caps of the Confederate soldiers during the Civil War. \\ Additionally there were a reported 44 Harley Confederate FLH motorcycles and 228 Harley Confederate Super Glide motorcycles. ((http://www.caimag.com/wordpress/2009/01/04/hidden-harley-1977-harley-confederte-edition-motorcycle/)) 
 +
 ====== Vehicle Identification ====== ====== Vehicle Identification ======
 ===== Frame VIN Numbers ===== ===== Frame VIN Numbers =====
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   * The engine VIN is stamped on the right side of the engine crankcase between the cylinders.   * The engine VIN is stamped on the right side of the engine crankcase between the cylinders.
  
-----+====== Related Manuals and Documentation ====== 
 +Below are some suggestions for manuals for your ride. \\ 
 +__You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ 
 + 
 +**Factory Service Manuals (FSM)**; \\ 
 +The FSM will have the most accurate information, procedures and specs. \\  
 +Clymer and Haynes make service manuals also for Sportsters but some of the information is in error to the factory FSMs. \\ 
 +And some of the information in the aftermarket manuals is vague in information or procedures but they may have more pictures. \\ 
 +So it is generally said you can get use from both an aftermarket manual and the factory service manuals but get the factory manual first. \\ 
 +[[techtalk:miscres:miscres10|Click Here]] to view the Factory Service Manual page in the Sportsterpedia. \\ 
 + 
 +**Parts Catalogs**; \\ 
 +The Parts Catalog has part numbers of course but it also has exploded parts views. \\ 
 +However, IT IS NOT INTENDED TO BE AN ASSEMBLY MANUAL. \\ 
 +And some of the exploded views are confusing or not related to each other on the same pages. \\ 
 +But, all in all, the exploded views do help finding what goes where. \\ 
 +Most of the fasteners listed in the relevant parts catalog individual pages have thread sizes and lengths also in case you need those. \\ 
 +**Note: ALL 1957-1978 PARTS CATALOGS LIST PARTS FOR PREVIOUS YEARS**. \\ Below is a simple list of original and "latest edition parts catalogs. 
 +The in-between year books may show different part numbers for the same year model bike. \\ 
 +[[techtalk:miscres:miscres12|Click Here]] to see the Factory Parts Catalog page in the Sportsterpedia for parts catalog uses and a full list of parts catalog numbers from 1957 to present. \\ 
 +(complete list of other parts catalogs and supplement catalogs that pertain to each year model on the bottom of that page) \\ 
 +Some often acquire several year model parts catalogs and that page will help you decide which ones are right for you. \\ 
 + 
 +**Suggested Manuals**: \\ 
 + 
 +  * **Factory Service Manual (FSM)**: 
 +    * **Original**: 1970-1977 Sportster XL/XLH/XLCH-1000 Service Manual (99484-77)  
 +    * **Latest Edition**: 1970-1978 Sportster XL/XLH/XLCH/XLT-1000 Service Manual (99484-78) 
 +  * **Factory Parts Catalogs**: 
 +    * **Original**: 1954-1977 XLH/XLCH-1000 Parts Catalog Supplement (99451-77A) 
 +      * Issued August,1976. 
 +      * Updates the 1954-1976 full parts catalog (99451-76A). 
 +      * Lists closest to original parts available for 1977 models.   
 +        * **Use With**: 1954-1976 XLH/XLCH-1000 Parts Catalog (99451-76A). \\ Issued May, 1976. Full catalog and lists parts available in 1976 for 1954-1976 models. 
 +    * **Latest Edition**: 1954-1978 Sportster XLH/XLCH-1000 Parts Catalog (99451-78B) 
 +      * Issued in 1989. 
 +      * Full catalog and lists parts available in 1989 for 1954-1978 models. 
 +      * Includes some parts that were not available in the -78A catalog. 
 +  * **Factory Owners Manual**: 
 +    * 1977 XL-1000/XLCH-1000 Owners Manual (99466-77)  
 + 
 +**Pics of Manual Covers**. \\ 
 +Below are pics of used manual covers (original and latest editions) related to 1977 model Sportsters. \\ 
 +See the full list of pertinent catalogs in the link above.  \\ 
 +Click on any pic below to enlarge: \\ 
 + 
 +|  1970-1977 FSM (99484-77)  |  1970-1978 FSM (99484-78) \\ (latest)  |  1977 Owners Manual (99466-77)  | 
 +|{{:sportster_history:l001-fsm-1977_edition_cover_99484-77_for_1970-1977.jpg?direct&200|}}|{{sportster_history:l001-fsm-1978_edition_cover_99484-78_for_1970-1978.jpg?direct&200|}}|{{:sportster_history:l003-om-1977_edition_cover_99466-77.jpg?direct&200|}}| 
 + 
 +|  1954-1976 \\ Parts Catalog (99451-76A)  |  1954-1977 Parts \\ Catalog Supplement (99451-77A)  |  1954-1978 \\ Parts Catalog (99451-78B)  | 
 +|{{:sportster_history:l002-pc-1976_edition_cover_99451-76a_for_1954-1976.jpg?direct&200|}}|{{:sportster_history:l002-pc-1977_edition_cover_99451-77a_supplement.jpg?direct&200|}}|{{:sportster_history:l002-pc-1978_edition_cover_99451-78b_for_1954-1978.jpg?direct&200|}}| 
 + 
 +===== The Ironhead Multi-Year Parts Catalog Curse ===== 
 +Below is a summary of an article on the Sportsterpedia Parts Catalogs page regarding parts book errors. \\ 
 +You can also read the full article from this link: [[techtalk:miscres:miscres12#the_ironhead_multi-year_parts_catalog_curse|The Ironhead Multi-Year Parts Catalog Curse]]. \\ 
 +Due to all of the errors and non corrected editions, it's always a good idea to acquire several year parts catalogs surrounding your year model. \\ 
 +Which year catalogs you'll need will depend on many factors but the main Parts Catalog page in the Sportsterpedia will help you decide which ones you need. \\ 
 +[[techtalk:miscres:miscres12|Click Here]] to see the Parts Catalog page. A full chart of all the parts catalogs made for Ironheads is at the bottom of the page. \\ 
 + 
 +  * Not all multi-year catalogs will list factory installed parts on your bike. 
 +  * You may need several year catalogs to determine factory installed parts for your year model. 
 +  * Some parts first appeared or only appeared in Parts Supplements, Service Bulletins or other literature 
 +  * Later catalogs may show parts for older models that were never factory installed on them. 
 +  * Some catalogs have missing parts and/or missing models in some parts listings. 
 +  * Some illustrations do not have a part number listed. 
 +  * Drawings may or may not look like your part number. 
 +  * Some exploded parts diagrams show the assembly in the wrong order or missing pieces. 
 +  * There may be misleading information about parts that fit your year model. 
 +  * Fastener lengths and thread pitch may change depending on catalog used. 
 +  * The MoCo knew about and tried to correct at least some of the parts catalog mistakes. 
 + 
 +===== Search the Sportsterpedia ===== 
 +See the Navigation menu on the upper left of this page. \\ 
 +From there you can go to the main Ironhead section menu, the Reference section for general and in-depth procedures, and the Misc Resources for documentation. \\ 
 + 
 +===== Illustrations ===== 
 +The following illustrations are displayed for historic and period specific parts identification only. Refer to the original OEM documents for additional information. ((illustrations from various academic journals)) \\ 
 +Click on any illustration below to enlarge. \\ 
 + 
 +{{:sportster_history:1977_xlch1000_illust_left_side.jpg?direct&400|}} {{:sportster_history:1977_xlch1000_illust_right_side.jpg?direct&400|}} \\ 
 + 
 +{{:sportster_history:1977_xlh1000_illust_left_side.jpg?direct&400|}} {{:sportster_history:1977_xlh1000_illust_right_side.jpg?direct&400|}} \\ 
 + 
 +General dimension drawing for 1973-1978 XLH / XLCH frames: \\ 
 +{{:sportster_history:illust_-_frame_dims_-_general_1973-1978_xlh_xlch.png?direct&400|}} \\
  
 ====== Specifications ====== ====== Specifications ======
 [[techtalk:menu#ironhead_technical_categories|Click Here]] for the main technical menu in the Sportsterpedia. \\ [[techtalk:menu#ironhead_technical_categories|Click Here]] for the main technical menu in the Sportsterpedia. \\
 Also see the "Misc Resources" section on the bottom of that page for technical docs and information. \\ Also see the "Misc Resources" section on the bottom of that page for technical docs and information. \\
 +
 ==== Model Designations ==== ==== Model Designations ====
   * XL, XLH, XLCH   * XL, XLH, XLCH
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   * [[techtalk:ih:carb01#keihin_butterfly_or_non-cv_carb_late_1976-1987|Fuel System]]: Keihin (non-cv) Butterfly carburetor.   * [[techtalk:ih:carb01#keihin_butterfly_or_non-cv_carb_late_1976-1987|Fuel System]]: Keihin (non-cv) Butterfly carburetor.
   * Starter   * Starter
-    * XLCH: Kick start only. +    * XLCH: [[techtalk:ih:engctl03|Kick Start]] only. 
-    * XLH: Electric start only.+    * XLH: [[techtalk:ih:engctl02|Electric Start]] only (Prestolite).
  
 ==== Capacities ===== ==== Capacities =====
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     * Rear 3.50 x 18     * Rear 3.50 x 18
  
-===== Models =====+====== Models ======
  
 ===== XLT 1000 Touring ===== ===== XLT 1000 Touring =====
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 ==== Dimensions ==== ==== Dimensions ====
-  
   * Wheel Base: 58-1/2" ((1977 HD XLT Owners Manual Supplement pg 3))   * Wheel Base: 58-1/2" ((1977 HD XLT Owners Manual Supplement pg 3))
   * Overall Length: 87-1/4" ((1977 HD XLT Owners Manual Supplement pg 3))   * Overall Length: 87-1/4" ((1977 HD XLT Owners Manual Supplement pg 3))
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   * Road Clearance:7" ((1977 HD XLT Owners Manual Supplement pg 3))   * Road Clearance:7" ((1977 HD XLT Owners Manual Supplement pg 3))
   * Saddle Height: 29" ((1977 HD XLT Owners Manual Supplement pg 3))   * Saddle Height: 29" ((1977 HD XLT Owners Manual Supplement pg 3))
- 
- 
  
 ==== Drivetrain ==== ==== Drivetrain ====
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     * 3rd: 5.82 ((1977 HD XLT Owners Manual Supplement pg 3))     * 3rd: 5.82 ((1977 HD XLT Owners Manual Supplement pg 3))
     * 4th: 4.22 ((1977 HD XLT Owners Manual Supplement pg 3))     * 4th: 4.22 ((1977 HD XLT Owners Manual Supplement pg 3))
- 
- 
  
   * Performance   * Performance
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   * Lean Angle, Right (deg.):   * Lean Angle, Right (deg.):
   * Lean Angle, Left (deg.):   * Lean Angle, Left (deg.):
- 
- 
- 
  
 ==== Ignition ==== ==== Ignition ====
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   * Spark Timing: Retard 10° (1/32") BTDC / Advance 40° (17/32") BTDC  ((1977 HD XLT Owners Manual Supplement pg 3))   * Spark Timing: Retard 10° (1/32") BTDC / Advance 40° (17/32") BTDC  ((1977 HD XLT Owners Manual Supplement pg 3))
  
- 
- 
- 
-  
 What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xlt-sportster-1000-touring/1977-harley-davidson-xlt-sportster-1000-touring/trade-in/)) What is the Current KBB Value? ((http://www.kbb.com/motorcycles/harley-davidson/xlt-sportster-1000-touring/1977-harley-davidson-xlt-sportster-1000-touring/trade-in/))
  
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   *    * 
 What's the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xlcr-cafe-racer/1977-harley-davidson-xlcr-cafe-racer/trade-in/)) What's the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xlcr-cafe-racer/1977-harley-davidson-xlcr-cafe-racer/trade-in/))
 +
 ===== XLH 1000 ===== ===== XLH 1000 =====
   *     *  
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 {{sportster_history:1977_confederate_edition_pic10_by_simeli.jpg?direct&300|}} ((photo by simeli of the XLFORUM)){{sportster_history:1977_confederate_edition_pic_11_by_simeli.jpg?direct&300|}} ((photo by simeli of the XLFORUM)){{sportster_history:1977_confederate_edition_pic_12_by_simeli.jpg?direct&300|}} ((photo by simeli of the XLFORUM)) \\ {{sportster_history:1977_confederate_edition_pic10_by_simeli.jpg?direct&300|}} ((photo by simeli of the XLFORUM)){{sportster_history:1977_confederate_edition_pic_11_by_simeli.jpg?direct&300|}} ((photo by simeli of the XLFORUM)){{sportster_history:1977_confederate_edition_pic_12_by_simeli.jpg?direct&300|}} ((photo by simeli of the XLFORUM)) \\
- 
  
 ===== XLCH 1000 ===== ===== XLCH 1000 =====

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