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sportster_history:2002_sportster [2016/01/20 12:43] – [Vehicle Identification Number (VIN)] bplinsonsportster_history:2002_sportster [2024/01/25 23:52] (current) – hippysmack
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 |.|.|4 = 351-900 cc|CE = XLH 883 Hugger|P = 1200 Engine|2 = Mid Year Intro Date|.|.|.|.| |.|.|4 = 351-900 cc|CE = XLH 883 Hugger|P = 1200 Engine|2 = Mid Year Intro Date|.|.|.|.|
 |.|.|.|CJ = XL883C Custom|.|3 = California Model|.|.|.|.| |.|.|.|CJ = XL883C Custom|.|3 = California Model|.|.|.|.|
 +|.|.|.|CK = XL883R|.|.|.|.|.|.|
 +|.|.|.|CA = XL1200|.|.|.|.|.|.|
 +|.|.|.|CG = XL1200C Custom|.|.|.|.|.|.|
 +|.|.|.|CH = XL1200S Sport|.|.|.|.|.|.|
 +|1|HD|1|CJ|M|1|6|2|K|201624|
 +
 +====== Related Manuals and Documentation ======
 +Below are some suggestions for manuals for your ride. \\
 +__You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\
 +**Note**: Updated manuals sometimes correct mistakes from the original manuals and some are updated simply to add mid year intro models. \\
 +
 +**Factory Service Manuals (FSM)**; \\
 +The FSM will have the most accurate information, procedures and specs. \\ 
 +Clymer and Haynes make service manuals also for Sportsters but some of the information is in error to the factory FSMs. \\
 +And some of the information in the aftermarket manuals is vague in information or procedures but they may have more pictures. \\
 +So it is generally said you can get use from both an aftermarket manual and the factory service manuals but get the factory manual first. \\
 +[[techtalk:miscres:miscres10|Click Here]] to view the Factory Service Manual page in the Sportsterpedia. \\
 +
 +**Parts Catalogs**; \\
 +The Parts Catalog has part numbers of course but it also has exploded parts views. \\
 +However, IT IS NOT INTENDED TO BE AN ASSEMBLY MANUAL. \\
 +And some of the exploded views are confusing or not related to each other on the same pages. \\
 +But, all in all, the exploded views do help finding what goes where. \\
 +Most of the fasteners listed in the relevant parts catalog individual pages have thread sizes and lengths also in case you need those. \\
 +Below is a simple list of original and "latest edition parts catalogs.
 +The in-between year books may show different part numbers for the same year model bike. \\
 +[[techtalk:miscres:miscres12|Click Here]] to see the Factory Parts Catalog page in the Sportsterpedia for parts catalog uses and a full list of parts catalog numbers from 1957 to present. \\
 +(complete list of other parts catalogs and supplement catalogs that pertain to each year model on the bottom of that page) \\
 +Some often acquire several year model parts catalogs and that page will help decide which ones are right for them. \\
 +
 +**Suggested Manuals**: \\
 +
 +  * **Factory Service Manual (FSM)**:
 +    * **Original**: 2002 Sportster Models Service Manual (99484-02).
 +    * **Updated Version**: 2002 Sportster Models Service Manual (99484-02A).
 +  * **Factory Electrical Diagnostic Manual (EDM)**:
 +    * **Original**: 2002 Sportster Models Electrical Diagnostic Manual (99495-02).
 +  * **Factory Parts Catalog**:
 +    * **Original**: 2002 XLH Models Parts Catalog (99451-02)
 +      * Written in 2001 and lists parts available in 2002 for 2002 models.
 +    * **Updated Version**: 2001 XLH Models Parts Catalog (99451-01A)
 +      * Also written in 2001 and lists parts available in 2002 for 2002 models.
 +  * **Factory Owners Manual**:
 +    * 2002 Sportster Owners Manual (99468-02).
 +
 +**Pics of Manual Covers**. \\
 +Below are pics of used manual covers related to 2002 model Sportsters. \\
 +See the full list of pertinent catalogs in the links above.  \\
 +Click on any pic below to enlarge: \\
 +
 +|  2002 Sportster \\ Owners Manual (99468-02)  |
 +|{{:sportster_history:l003-om-2002_edition_cover_99468-02.jpg?direct&200|}}|
 +
 +|  2002 FSM \\ Original Manual (99484-02)  |  2002 FSM \\ Updated Manual (99484-02A)  |  2002 EDM (99495-02)  |
 +|{{:sportster_history:l001-fsm-2002_edition_cover_99484-02_for_2002.jpg?direct&200|}}|{{:sportster_history:l001-fsm-2002_edition_cover_99484-02a_for_2002.jpg?direct&200|}}|{{:sportster_history:l005-edm-2002_edition_cover_99495-02_for_2002.jpg?direct&200|}}|
 +
 +|  2002 Original \\ Parts Catalog (99451-02)  |  2002 Updated \\ Parts Catalog (99451-02A)  
 +|{{:sportster_history:l002-pc-2002_edition_cover_99451-02_for_2002.jpg?direct&200|}}|
 +
 ===== Engine, Drivetrain, Performance ===== ===== Engine, Drivetrain, Performance =====
  
Line 22: Line 81:
  
 === Engine === === Engine ===
-  
   * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution®   * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution®
   * Bore: 3.498 in / 88.85 mm   * Bore: 3.498 in / 88.85 mm
Line 35: Line 93:
  
 === Drivetrain === === Drivetrain ===
- 
   * Primary Drive: Chain,   * Primary Drive: Chain,
   * Gear Ratios (overall)   * Gear Ratios (overall)
Line 45: Line 102:
  
 === Performance === === Performance ===
- 
   * Engine Torque Testing Method:   * Engine Torque Testing Method:
   * Engine Torque: 72 @ 4500 (76 @ 4500 - 1200 Sport)   * Engine Torque: 72 @ 4500 (76 @ 4500 - 1200 Sport)
Line 54: Line 110:
  
 === Engine === === Engine ===
- 
   * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution®   * 4 Cycle, Air Cooled, Over Head Valve, 45 degree V-twin, Evolution®
   * Bore: 3.0005 in. / 76.20 mm   * Bore: 3.0005 in. / 76.20 mm
Line 65: Line 120:
  
 === Drivetrain === === Drivetrain ===
- 
   * Primary Drive: Triple-row chain   * Primary Drive: Triple-row chain
   * Primary Drive Front Gear: 35 tooth   * Primary Drive Front Gear: 35 tooth
Line 84: Line 138:
  
 === Performance === === Performance ===
- 
   * Engine Torque Testing Method:   * Engine Torque Testing Method:
   * Engine Torque: 53 Nm @ 4500 rpm   * Engine Torque: 53 Nm @ 4500 rpm
Line 92: Line 145:
  
 ==== All Models ==== ==== All Models ====
- 
   * Gross Vehicle Weight Rating (GVWR) 948 lb / 430 kg   * Gross Vehicle Weight Rating (GVWR) 948 lb / 430 kg
   * Gross Axel Weight Rating - Front (GAWR-FRONT) 353 lb / 150 kg   * Gross Axel Weight Rating - Front (GAWR-FRONT) 353 lb / 150 kg
Line 110: Line 162:
  
 === Chassis === === Chassis ===
- 
   * Frame Mild steel, twin cradle   * Frame Mild steel, twin cradle
   * Swing Arm Mild steel, rectangular section   * Swing Arm Mild steel, rectangular section
Line 121: Line 172:
  
 === Electrical === === Electrical ===
- 
   * Battery Sealed 12-volt, 19 amp-hour, 270 cca    * Battery Sealed 12-volt, 19 amp-hour, 270 cca 
   * Charging 22-amp permanent magnet alternator with solid-state regulator (275 watts @ 3,000 rpm, 285 peak)   * Charging 22-amp permanent magnet alternator with solid-state regulator (275 watts @ 3,000 rpm, 285 peak)
Line 130: Line 180:
     * Turn signal lights 28w self-canceling, (21w)     * Turn signal lights 28w self-canceling, (21w)
     * Running lights integrated in front turn signals (except International models)     * Running lights integrated in front turn signals (except International models)
 +
 ===== Models ===== ===== Models =====
  
 ==== XLH883 ==== ==== XLH883 ====
- 
   * Vivid Black: $5,695 ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883.htm))   * Vivid Black: $5,695 ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883.htm))
 +  * What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-883/2002-harley-davidson-xl-sportster-883/trade-in/))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 142: Line 193:
  
 === Styling === === Styling ===
- 
   * <font inherit/inherit;;inherit;;inherit>Seat: Solo</font>   * <font inherit/inherit;;inherit;;inherit>Seat: Solo</font>
   * Foot Controls: Mid-mount   * Foot Controls: Mid-mount
Line 151: Line 201:
  
 === Dimensions === === Dimensions ===
- 
   * Length: 88.1 in / 223.8 cm   * Length: 88.1 in / 223.8 cm
   * Width: 33 in / 83.8 cm   * Width: 33 in / 83.8 cm
Line 166: Line 215:
  
 ==== XLH883 Hugger ==== ==== XLH883 Hugger ====
- 
 Lowest seat in the 2002 Sportster line up ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883Hugger.htm)) Lowest seat in the 2002 Sportster line up ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLHSportster883Hugger.htm))
  
-  * Vivid Black: $6,155 +  * Vivid Black: $6,155
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 185: Line 233:
  
 === Dimensions === === Dimensions ===
- 
   * Length: 88.0 in /223.34 cm   * Length: 88.0 in /223.34 cm
   * Seat Height, Laden: 27.1 in / 68.83 cm   * Seat Height, Laden: 27.1 in / 68.83 cm
Line 203: Line 250:
   * Gross Vehicle Weight Rating: 948.0 lbs / 430.4 kg   * Gross Vehicle Weight Rating: 948.0 lbs / 430.4 kg
   * Wheels 19 in. front, 16 in. rear, 13-spoke aluminum cast (laced option)   * Wheels 19 in. front, 16 in. rear, 13-spoke aluminum cast (laced option)
 +
 +  * What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-883-hugger/2002-harley-davidson-xl-sportster-883-hugger/trade-in/))
 +
 +
  
 ---- ----
 ==== XL 883C Custom ==== ==== XL 883C Custom ====
- 
   * Vivid Black: $6,795 ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLSportster883Custom.htm))   * Vivid Black: $6,795 ((http://www.totalmotorcycle.com/photos/2002models/2002models-Harley-Davidson-XLSportster883Custom.htm))
 +  * What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xlc-sportster-883-custom/2002-harley-davidson-xlc-sportster-883-custom/trade-in/))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 215: Line 266:
  
 === Styling === === Styling ===
- 
   * Engine: Silver powdercoated engine with polished rocker boxes    * Engine: Silver powdercoated engine with polished rocker boxes 
   * Steering: Tall, chromed riser with drag style handlebar    * Steering: Tall, chromed riser with drag style handlebar 
Line 226: Line 276:
  
 === Dimensions === === Dimensions ===
- 
   * Length: 89.0 in / 225.88 cm   * Length: 89.0 in / 225.88 cm
   * Seat Height Laden: 27.6 in / 69.95 cm   * Seat Height Laden: 27.6 in / 69.95 cm
Line 246: Line 295:
 [{{:sportster_history:2002-sportster-xl883c-1.jpg?direct&320x240|2002 Sportster XL 883C Custom}}] [{{:sportster_history:2002-sportster-xl883c-1.jpg?direct&320x240|2002 Sportster XL 883C Custom}}]
 ---- ----
-==== XL 883R ==== 
  
 +==== XL 883R Roadster====
   * Vivid Black:   * Vivid Black:
 +  * What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xlr-sportster-883r/2002-harley-davidson-xlr-sportster-883r/trade-in/))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 256: Line 306:
  
 === Dimensions === === Dimensions ===
- 
   * Length:   * Length:
   * Seat Height, Laden:   * Seat Height, Laden:
Line 272: Line 321:
 {{:sportster_history:2002_883r.jpg?direct&300|}}  ((Photo provided by XLFORUM member- Rv7garage)) {{:sportster_history:2002_883r.jpg?direct&300|}}  ((Photo provided by XLFORUM member- Rv7garage))
   * 2002 XL883R   * 2002 XL883R
-==== XLH 1200 ==== 
  
 +----
 +
 +=== XL 883P Police ===
 +  * What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xlp-sportster-883-police/2002-harley-davidson-xlp-sportster-883-police/trade-in/)) 
 +
 +  * 
 +  * 
 +  * 
 +  * 
 +
 +
 +
 +----
 +
 +==== XLH 1200 ====
   * Vivid Black:   * Vivid Black:
 +  * What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xl-sportster-1200/2002-harley-davidson-xl-sportster-1200/trade-in/))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 282: Line 346:
  
 === Dimensions === === Dimensions ===
- 
   * Length:   * Length:
   * Seat Height, Laden:   * Seat Height, Laden:
Line 297: Line 360:
   * Weight, In Running Order:   * Weight, In Running Order:
  
-==== XL 1200C Custom ==== 
  
 +----
 +
 +==== XL 1200C Custom ====
   * Vivid Black:   * Vivid Black:
 +  * What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xlc-sportster-1200-custom/2002-harley-davidson-xlc-sportster-1200-custom/trade-in/))
   * Color Option:   * Color Option:
   * Two Tone Option:   * Two Tone Option:
Line 307: Line 373:
  
 === Dimensions === === Dimensions ===
- 
   * Length:   * Length:
   * Seat Height, Laden:   * Seat Height, Laden:
Line 322: Line 387:
   * Weight, In Running Order:   * Weight, In Running Order:
  
-==== XL 1200S Sport ==== 
  
 +----
 +
 +==== XL 1200S Sport ====
   * Vivid Black:   * Vivid Black:
-  * Color Option:+  * What is the Current KBB Value?  ((http://www.kbb.com/motorcycles/harley-davidson/xls-sportster-1200-sport/2002-harley-davidson-xls-sportster-1200-sport/trade-in/)) 
 +  * Color Option: Impact Blue
   * Two Tone Option:   * Two Tone Option:
   * Security Option:   * Security Option:
Line 332: Line 400:
  
 === Dimensions === === Dimensions ===
- 
   * Length:   * Length:
   * Seat Height, Laden:   * Seat Height, Laden:
Line 349: Line 416:
    *  2002 XL1200S Sport     *  2002 XL1200S Sport 
 ==== Colors ==== ==== Colors ====
- 
   * Vivid Black (All models)   * Vivid Black (All models)
   * Luxury Rich Red Pearl (883, 883C)   * Luxury Rich Red Pearl (883, 883C)
Line 361: Line 427:
  
 === Wheel Options === === Wheel Options ===
- 
   * Laced   * Laced
  
 ---- ----
  
-Back to [[:sportster_history:start|Sportster History Index]]+Back to [[sportster_history:99xx-01|Sportster History Index]]
  
 \\ \\

Trace: • 2002 Sportster • Sportster History (with VINs & Specifications)