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techtalk:evo:body04 [2019/10/06 23:57]
ixl2relax [Adjusting The Throttle & Idle Cables]
techtalk:evo:body04 [2022/03/09 05:15]
ixl2relax ↷ Links adapted because of a move operation
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 |1998-2003 S Model Handlebars (56110-98) Flat Bar ((photo by Domino of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​postid=5541539#​post5541539))|| |1998-2003 S Model Handlebars (56110-98) Flat Bar ((photo by Domino of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​postid=5541539#​post5541539))||
 ===== Aftermarket Bars ===== ===== Aftermarket Bars =====
-See [[techtalk:​ref:​body12#​aftermarket_handlebars_risers_and_mods|Aftermarket Handlebars, Risers and Mods]] in the REF section of the Sportsterpedia+See [[techtalk:​ref:​body20#​aftermarket_handlebars_risers_and_mods|Aftermarket Handlebars, Risers and Mods]] in the REF section of the Sportsterpedia
  
  
 ====== Clutch Levers ====== ====== Clutch Levers ======
 +98 clutch lever. \\
 +{{:​techtalk:​evo:​body:​adjusting_-_removing_clutch_cable_11_by_hippysmack.jpg?​direct&​300|}} ((photo by Hippysmack)) \\
 +
  
 Starting in 2007, the Clutch Lever had a switch implemented to allow it to be monitored. See the [[techtalk:​evo:​engctl03#​clutch_switch|clutch switch function here]]. Starting in 2007, the Clutch Lever had a switch implemented to allow it to be monitored. See the [[techtalk:​evo:​engctl03#​clutch_switch|clutch switch function here]].
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 ====== Clutch Cables ====== ====== Clutch Cables ======
 +See also [[techtalk:​evo:​priclutch01#​pics|Clutch Release Adjustment - Why & How]] including pics of adjusting the cable. \\
 +
  
  
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 Route the throttle cable in a similar manner into the side slot of the bracket and make sure the cable sheath fits down into the bracket cup (there is no spring on the throttle cable end). Route the throttle cable in a similar manner into the side slot of the bracket and make sure the cable sheath fits down into the bracket cup (there is no spring on the throttle cable end).
 +
 +\\
 +
 +
 +===== Throttle Cables Bracket =====
 +
 +The Sportster CV40 carbs (from 1989-2006) used a Tall Cable Bracket.
 +
 +{{:​techtalk:​evo:​body:​throttlecablebracket-sportster.jpg?​400|}}((Pic supplied by npaisnel of the XLForum)){{:​common:​space100x5px.jpg?​30|}} {{:​techtalk:​evo:​body:​throttlecablebracket-bigtwin.jpg?​400|}}((Pic supplied by npaisnel of the XLForum))
 +
 +Stock Sportster Cable Bracket:\\
 +1989-2003 - 27316-88\\
 +2004-2006 - 27320-04\\
 +
 +Sometimes carbs from other bikes would be swapped onto a Sportster and the new carb would have difficulty using the original cables. The swapped carb may have been from a Big Twin model that uses a shorter throttle cable carb bracket. Since the bracket is shorter, that requires that the outer sheath be longer (relative to the inner cable). Therefore, the length of the inner cable that is beyond the outer sheath of the throttle cables, often refered to as the free length, would be need to be shorter when using the Big Twin throttle cable bracket. Making the outer sheath longer also makes the free length of the inner cable shorter.
 +
 +(Note the bent arm on the Sportster bracket to reach the Carb Top, at the slide diaphragm cover. It also looks like the shorter BT bracket always has two holes drilled above the stop screw.)
 +
 +\\
 +
 +
  
 ===== Adjusting The Throttle & Idle Cables ===== ===== Adjusting The Throttle & Idle Cables =====
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 {{:​techtalk:​evo:​body:​throttlecableadjustment.jpg?​800|}} {{:​techtalk:​evo:​body:​throttlecableadjustment.jpg?​800|}}
 +
 +The FSM has instructions for setting the CV40 throttle cables.\\
 +But here's another explanation of how & why to adjust these cables:\\
 +[[http://​xlforum.net/​forums/​showthread.php?​t=70825|Chris Hajer of the XLForum - See Post#2 & Post#9.]]
 +
 +
  
 \\ \\