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techtalk:evo:susp03 [2019/12/01 02:13] hippysmack [Rigid Mount Bikes] |
techtalk:evo:susp03 [2022/02/11 23:08] hippysmack [Sub Documents] |
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===== Rigid Mount Bikes ===== | ===== Rigid Mount Bikes ===== | ||
+ | ==== Sub Documents ==== | ||
- | 86-03 swingarms came factory with (bearings) according to the parts catalogs. ((1986-1988 HD Sportster Parts Catalog 99451-88 pg 67)) ((1986-1989 HD Sportster Parts Catalog 99451-89 pg 69)) ((1986-1990 HD Sportster Parts Catalog 99451-90 pg 69)) ((1991 HD Sportster Parts Catalog 99451-91 pg 61)) ((1991-1992 HD Sportster Parts Catalog 99451-92 pg 63)) ((1993 HD Sportster Parts Catalog 99451-93 pg 63)) ((1993-1994 HD Sportster Parts Catalog 99451-94 pg 63)) ((1995 HD Sportster Parts Catalog 99451-95 pg 61)) ((1995-1996 HD Sportster Parts Catalog 99451-96 pg 65)) ((1997 HD Sportster Parts Catalog 99451-97 pg 65)) ((1998 HD Sportster Parts Catalog 99451-98 pg 67)) ((1999 HD Sportster Parts Catalog 99451-99 pg 73)) ((2000 HD Sportster Parts Catalog 99451-00A pg 73)) ((2001 HDSportster Parts Catalog 99451-01A pg 75)) ((2002 HD Sportster Parts Catalog 99451-02 pg 75)) ((2003 HD Sportster Parts Catalog 99451-03 pg 75)) \\ | + | * [[techtalk:evo:susp03a|1998 1200S Swingarm Bearing / Bushing Inspection and Replacement]] |
- | However, the bearings were only installed on the right side. \\ | + | * [[techtalk:evo:susp03b|1986-Up Swingarm Pics]] |
- | Both left and right sides were described as having bearings until the 2000 parts book came out correctly describing the left side as having a bushing. \\ | + | * [[techtalk:evo:susp03e|1995-1998 Swingarm (47547-87B) and Parts Dimensions]] |
+ | * [[techtalk:evo:susp03t|Swingarm Debris Deflector Pics]] | ||
86-88 models are shown to have two bearings and 89-03 models with only one bearing in the catalogs. \\ | 86-88 models are shown to have two bearings and 89-03 models with only one bearing in the catalogs. \\ | ||
- | However, two bearings are used in 86-03 Sportster swingarms. They are both on the right side pivot. \\ | + | However, two bearings are used in 86-03 Sportster swingarms and they are both installed on the right side pivot. ((1986-1988 HD Sportster Parts Catalog 99451-88 pg 67)) ((1986-1989 HD Sportster Parts Catalog 99451-89 pg 69)) ((1986-1990 HD Sportster Parts Catalog 99451-90 pg 69)) ((1991 HD Sportster Parts Catalog 99451-91 pg 61)) ((1991-1992 HD Sportster Parts Catalog 99451-92 pg 63)) ((1993 HD Sportster Parts Catalog 99451-93 pg 63)) ((1993-1994 HD Sportster Parts Catalog 99451-94 pg 63)) ((1995 HD Sportster Parts Catalog 99451-95 pg 61)) ((1995-1996 HD Sportster Parts Catalog 99451-96 pg 65)) ((1997 HD Sportster Parts Catalog 99451-97 pg 65)) ((1998 HD Sportster Parts Catalog 99451-98 pg 67)) ((1999 HD Sportster Parts Catalog 99451-99 pg 73)) ((2000 HD Sportster Parts Catalog 99451-00A pg 73)) ((2001 HDSportster Parts Catalog 99451-01A pg 75)) ((2002 HD Sportster Parts Catalog 99451-02 pg 75)) ((2003 HD Sportster Parts Catalog 99451-03 pg 75)) \\ |
+ | Both left and right sides were described as having bearings until the 2000 parts book came out correctly describing the left side as having a bushing. \\ | ||
The part number for the bearing (set) changed in 2000 from (47082-81) to (48367-98). \\ | The part number for the bearing (set) changed in 2000 from (47082-81) to (48367-98). \\ | ||
According to the pics on the [[https://www.jwboon.com/index2.php?co...rtster/Page_15|JW Boon]] website for NOS parts, even though the part number changed for the right bearing, it appears to be a place of origin change. \\ | According to the pics on the [[https://www.jwboon.com/index2.php?co...rtster/Page_15|JW Boon]] website for NOS parts, even though the part number changed for the right bearing, it appears to be a place of origin change. \\ | ||
Both part numbers refer to a 'Timken LM11749' bearing: (47082-81 made in Poland) and (48367-98 made in USA). ((Hippysmack of the XLFORUM http://xlforum.net/forums/showthread.php?p=5790716#post5790716)) \\ | Both part numbers refer to a 'Timken LM11749' bearing: (47082-81 made in Poland) and (48367-98 made in USA). ((Hippysmack of the XLFORUM http://xlforum.net/forums/showthread.php?p=5790716#post5790716)) \\ | ||
- | The Prefix designates the duty class: LL - Lighter than Light; L - Light; LM - Light Medium; M - Medium; HM - Heavy Medium, H - Heavy ((https://www.motionindustries.com/productDetail.jsp?sku=00657537)) ((photo by spibbie of the XLFORUM, annotated by Hippysmack http://xlforum.net/forums/showthread.php?t=1861454&page=2)) {{ :techtalk:evo:susp:2002_swingarm_1_by_spibbie.jpg?direct&350|}} | + | The Prefix designates the duty class: LL - Lighter than Light; L - Light; LM - Light Medium; M - Medium; HM - Heavy Medium, H - Heavy ((https://www.motionindustries.com/productDetail.jsp?sku=00657537)) |
**Swingarm with bearing(s) and bushings**. \\ | **Swingarm with bearing(s) and bushings**. \\ | ||
- | |**Note**: Inspect pivot shaft and swingarm bearings every 5,000 miles. \\ Lube swingarm bearings every 10,0000 miles. ((1998 HD Sportster FSM pg 1-2))|||| | + | |**Note**: Inspect pivot shaft and swingarm bearings every 5,000 miles. \\ Lube swingarm bearings every 10,0000 miles. ((1998 HD Sportster FSM pg 1-2))||||| |
- | | **REAR FORK WITH RIGHT BEARING** || **LEFT BUSHING** | **RIGHT BEARING ONLY** | | + | | **REAR FORK WITH RIGHT BEARING** || **LEFT BUSHING** | **RIGHT BEARING ONLY** | **BEARING OUTER RACE** | |
- | | 1986-1987 XLH 883/DLX \\ XLH 1100 | 47532-86 | (1) 47083-81 | (2) 47082-81 \\ (Timken LM11749) \\ Poland PC X0242 ((https://www.jwboon.com/index2.php?content=https%3A//www.jwboon.com/dbhtml/catalog/Bool_AND/Section_frame/Fits_Sportster/Page_15)) | | + | | 1986-1987 XLH 883/DLX \\ XLH 1100 | 47532-86 | (1) 47083-81 | (2) 47082-81 \\ (Timken LM11749) \\ Poland PC X0242 ((https://www.jwboon.com/index2.php?content=https%3A//www.jwboon.com/dbhtml/catalog/Bool_AND/Section_frame/Fits_Sportster/Page_15)) | (2) LM11710 | |
- | | 1987 XLH 883 Hug \\ 88 - all | 47547-87 | ::: | ::: | | + | |1987 XLH 883 Hug \\ 1988 - all | 47547-87 | ::: | ::: |::: | |
- | | E1989 - all | ::: | ::: | ::: | | + | |E1989 - all | ::: | ::: | ::: |::: | |
- | |L1989 - all |47566-89| ::: | ::: | | + | |L1989-1990 - all |47547-89| ::: | ::: |::: | |
- | |1990 - all |47547-89 \\ (retro to L89)| ::: | ::: | | + | | --- Supercedes for 1989L - all 47566-89 || ::: | ::: |::: | |
- | |1991- 1994 - all|47547-87A| ::: | ::: | | + | |1991-1999 - all |47547-87B| (1) 47083-81A\\ Supercedes\\ 47083-81 | ::: |::: | |
- | |1995-1998 - all |47547-87B| ::: | ::: | | + | | --- Supercedes for 1991-1994 - all 47547-87A || ::: | ::: |::: | |
- | |1999 - all |47547-87B| (1) 47083-81A | ::: | | + | | 2000-2003 | 47587-00 | ::: | (2) 48367-98 \\ (Timken LM11749) \\ USA PS ((https://www.jwboon.com/index2.php?content=https%3A//www.jwboon.com/dbhtml/catalog/Bool_AND/Section_frame/Fits_Sportster/Page_15)) |::: | |
- | | 2000-2003 | 47587-00 | ::: | (2) 48367-98 \\ (Timken LM11749) \\ USA PS ((https://www.jwboon.com/index2.php?content=https%3A//www.jwboon.com/dbhtml/catalog/Bool_AND/Section_frame/Fits_Sportster/Page_15)) | | + | |2004 - all | 47587-04 | ??? | ??? | ??? | |
+ | |2005-2021 - all | 47400134BHP | ??? | ??? | ??? | | ||
+ | | --- Supercedes 2005-2013 - all 47587-05 || ::: | ::: |::: | | ||
+ | | --- Supercedes 2014-2020 - all 47587-05A || ::: | ::: |::: | | ||
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| **Pivot Bolt** | **Pivot Bolt Screw** |**Bearing Dust Shield** (2-right)| **Pivot Bolt Spacer** | **Swingarm Hole Plug** | | | **Pivot Bolt** | **Pivot Bolt Screw** |**Bearing Dust Shield** (2-right)| **Pivot Bolt Spacer** | **Swingarm Hole Plug** | | ||
- | | 86-88 (41568-86) \\ all models |86-88 (2892) \\ all models|86-03 (41579-81) \\ all models|86-03 (5741) \\ all models|86-96 / 99-03 (740) \\ all models| | + | | 86-88 (41568-86) \\ all models |86-88 (2892) \\ all models|82-03 (41579-81) \\ all models|86-03 (5741) \\ all models|86-96 / 99-03 (740) \\ all models| |
| 89-90 (41568-89) \\ all models |89-92 (2925) \\ all models| | |97-98 (761) \\ all models| | | 89-90 (41568-89) \\ all models |89-92 (2925) \\ all models| | |97-98 (761) \\ all models| | ||
- | | 91- 92 (41568-89A) \\ all models |93-03 (2925A) \\ all models| | + | | 91- 92 (41568-89A) \\ all models |93-03 (2925A) \\ all models \\ 3/8" Allen head| |
- | | 93-03 (41568-81B) \\ all models \\ includes pivot bolt screw & spacer | | + | | 93-03 (41568-81B) \\ all models (1" hex head bolt)\\ includes pivot bolt screw & spacer | |
+ | {{:techtalk:evo:susp:swingarm_parts_drawing_by_hippysmack.jpg?direct&400|}} ((drawing by Hippysmack)) {{:techtalk:evo:susp:2002_swingarm_1_by_spibbie.jpg?direct&350|}} ((photo by spibbie of the XLFORUM, annotated by Hippysmack http://xlforum.net/forums/showthread.php?t=1861454&page=2)) \\ | ||
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===== Rubber Mount Bikes ===== | ===== Rubber Mount Bikes ===== | ||
For the 2004-later models, the swingarm uses a bearing in each side and the assembly is part of the motor mounting system as well. \\ | For the 2004-later models, the swingarm uses a bearing in each side and the assembly is part of the motor mounting system as well. \\ | ||
- | See [[techtalk:evo:susp05#rubber_mount_engine_mounts|Rubber Mount Engine Mounts]] in the Sportsterpedia for assembly including the swingarm. \\ | + | See [[techtalk:evo:engmech09#rubber_mount_engine_mounts|Rubber Mount Engine Mounts]] in the Sportsterpedia for assembly including the swingarm. \\ |
| **REAR FORK WITH 2 BEARINGS** || **LEFT OR RIGHT BEARING ONLY** || | | **REAR FORK WITH 2 BEARINGS** || **LEFT OR RIGHT BEARING ONLY** || | ||
- | | 2004 | 47587-04 | 9209 || | + | | 2004 | 47587-04 | 9209 \\ supersedes \\ bearing 9270A ((https://estore.chester-harley-davidson.co.uk/9209-swingarm-bearing-p110248.html)) || |
| 2005-2018 | 47587-05A | ::: || | | 2005-2018 | 47587-05A | ::: || | ||