Differences
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techtalk:evo:transfinal03 [2022/11/18 18:10] ixl2relax [The Shifter Shaft Seal] |
techtalk:evo:transfinal03 [2023/09/11 13:01] ixl2relax [Primary Drive (engine to transmission)] |
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+ | {{:techtalk:evo:transfinal:1991-2003_sportster_detent_plate_installation_by_hippysmack.png?direct&400|}} ((drawing by Hippysmack)) \\ | ||
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* Another idea to install the detent plate, is to thread the end of the shaft, then use a nut with blue Loctite. ((photos by MatHormell of the XLFORUM http://xlforum.net/forums/showthread.php?t=198227&page=3)) | * Another idea to install the detent plate, is to thread the end of the shaft, then use a nut with blue Loctite. ((photos by MatHormell of the XLFORUM http://xlforum.net/forums/showthread.php?t=198227&page=3)) | ||
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^Year^883 Model(s)^Transmission Sprocket^Rear Wheel Sprocket^Secondary Drive Belt^Ratio^ | ^Year^883 Model(s)^Transmission Sprocket^Rear Wheel Sprocket^Secondary Drive Belt^Ratio^ | ||
- | |1991-1992|883 & 883 Hug (chain)((1991 HD Sportster FSM pg 6-1))|21 Teeth|48 Teeth|Chain driven|2.29:1| | + | |1991-1992|883 & 883 Hug (chain)((1991 HD Sportster FSM pg 6-1))|21 Teeth Chain Gear|48 Teeth Chain Gear|Chain driven|2.29:1| |
|1991|883 Deluxe((1991 HD Sportster FSM pg 6-1))|27 Teeth|61 Teeth (Belt)|127 Teeth (yellow)|2.26:1| | |1991|883 Deluxe((1991 HD Sportster FSM pg 6-1))|27 Teeth|61 Teeth (Belt)|127 Teeth (yellow)|2.26:1| | ||
|1992|883 Deluxe((1991-1992 HD Sportster FSM pg 6-1))|27 Teeth|61 Teeth (Belt)|128 Teeth (orange)|2.26:1| | |1992|883 Deluxe((1991-1992 HD Sportster FSM pg 6-1))|27 Teeth|61 Teeth (Belt)|128 Teeth (orange)|2.26:1| | ||
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===== Clutch ===== | ===== Clutch ===== | ||
- | + | ^ 1991-2003 Wet Clutch Information ((1991-1992 HD FSM pg 6-2)) ((1993-1994 HD FSM pg 6-2)) ((1998 HD FSM pg 6-2)) ((2003 HD FSM pg 6-2)) ||| | |
- | ^ 1991-1994, 1998 Wet Clutch Information ((1991-1992 HD FSM pg 6-2)) ((1993-1994 HD FSM pg 6-2)) ((1998 HD FSM pg 6-2)) ^^^ | + | |Clutch Plate Thickness|Friction Plate (OEM New)|0.0866 in. (± 0.0031 in.) / (2.200 mm ± 0.079 mm)| |
- | |Clutch plate thickness|Friction plate (fiber)|0.0866 in. (± 0.0031 in.) / (2.200 mm ± 0.079 mm)| | + | |:::|Steel Plate|0.0629 in. (± 0.0020 in.) / (1.598 mm ± 0.51 mm)| |
- | | |Steel plate|0.0629 in. (± 0.0020 in.) / (1.598 mm ± 0.51 mm)| | + | |Max Allowable Warpage|Friction or Steel Plate|0.0059 in. / (0.150 mm)| |
- | |Maximum allowable warp-age|--Friction (fiber) plate| 0.0059 in. / (0.150 mm)| | + | |Service Wear Limit for set of 8 Friction Plates||0.6610 in. min. / (16.787 mm)| |
- | | |--Steel plate| 0.0059 in. / (0.150 mm)| | + | (For More Clutch Info. see [[techtalk:evo:priclutch01|Clutch Section of Sportsterpedia]]) |
- | |Clutch pack service wear limit|0.6610 in. min. / (16.787 mm)| | + | |
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|1991-1994 ((1991-1992 HD Sportster FSM pg 6-1))((1993-1994 HD Sportster FSM pg 6-1))|All Models|35 Teeth|56 Teeth|1.60:1| | |1991-1994 ((1991-1992 HD Sportster FSM pg 6-1))((1993-1994 HD Sportster FSM pg 6-1))|All Models|35 Teeth|56 Teeth|1.60:1| | ||
|1998 ((1998 HD XLH FSM pg 6-1))|All Models|35 Teeth|56 Teeth|1.60:1| | |1998 ((1998 HD XLH FSM pg 6-1))|All Models|35 Teeth|56 Teeth|1.60:1| | ||
+ | (For More Primary Drive Info, see [[techtalk:evo:priclutch02|Primary Section of Sportsterpedia]]) | ||
+ | \\ | ||
===== Transmission Gearing ===== | ===== Transmission Gearing ===== | ||
- | * Internal Gear Ratios are the number of clutch gear revolutions to drive the mainshaft sprocket one revolution. | + | * **Internal Gear Ratios = number of clutch gear revolutions to drive the mainshaft sprocket one revolution.** |
- | * Overall Gear Ratios are the number of engine revolutions to drive rear wheel one revolution. | + | |
^Year^Internal Gear Ratios^^^^^ | ^Year^Internal Gear Ratios^^^^^ | ||
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|1991-1992 All Models ((1991-1992 HD Sportster FSM pg 6-1))|2.78|2.03|1.49|1.22|1.00| | |1991-1992 All Models ((1991-1992 HD Sportster FSM pg 6-1))|2.78|2.03|1.49|1.22|1.00| | ||
+ | * **Overall Gear Ratios = number of engine revolutions to drive rear wheel one revolution.** | ||
^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^ | ^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^ | ||
- | ^US Models \\ 883 ((1991-1992 HD Sportster FSM pg 6-1)) ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1)) ||||^ ^US Models \\ 1200 ((1991-1992 HD Sportster FSM pg 6-1)) ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1)) ||||||| | + | ^US 883 Models ((1991-1992 HD Sportster FSM pg 6-1)) ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1)) ||||^ ^US 1200 Models ((1991-1992 HD Sportster FSM pg 6-1)) ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1)) ||||||| |
^ |1st|2nd|3rd|4th|5th^ ^ |1st|2nd|3rd|4th|5th| | ^ |1st|2nd|3rd|4th|5th^ ^ |1st|2nd|3rd|4th|5th| | ||
|1991-1992 883, 883 Hug |10.16|7.41|5.44|4.45|3.66^ |1991-1994|9.35|6.82|5.01|4.09|3.36| | |1991-1992 883, 883 Hug |10.16|7.41|5.44|4.45|3.66^ |1991-1994|9.35|6.82|5.01|4.09|3.36| | ||
- | |1991-1992 883 Deluxe \\ 1993-1994 883 (All) ((1993-1994 HD Sportster FSM pg 6-1)) | 10.04|7.32|5.38|4.39|3.61^ | | + | |1991-1992 883 Deluxe \\ 1993-1994 883 (All) ((1993-1994 HD Sportster FSM pg 6-1)) | 10.04|7.32|5.38|4.39|3.61^ |:::|:::|:::|:::|:::|:::| |
- | |1998 883|9.71|7.12|5.18|4.26|3.61^ |1998 1200|9.04|6.62|4.82|3.97|3.36| | + | |1998-1999 883((1998/99 HD Sportster Owner's Manual))|9.717|7.120|5.180|4.267|3.615^ |1998-1999 1200|9.047|6.629|4.823|3.973|3.366| |
+ | |2000-2002 883((2000-02 HD Sportster Owner's Manual))|9.71|6.69|5.18|4.27|3.62^ |2000-2002 1200|9.05|6.22|4.82|3.97|3.36| | ||
+ | |2003 883((2003 HD Sportster Owner's Manual))|9.717|6.690|5.180|4.267|3.615^ |2003 1200|9.047|6.210((the 2003 Owner's Manual has 6.210 - the FSM has 6.62))|4.823|3.973|3.366| | ||
+ | | There are some discrepancies between the values in the Owner's Manuals and those in the Factory Service Manual ||||||||||||| | ||
^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^ | ^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^ | ||
- | ^HDI Models \\ 883 ((1993-1994 HD Sportster FSM pg 6-1)) ((1998 Sportster FSM pg 6-1)) |||||^HDI Models \\ 1200 ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1)) ||||||| | + | ^HDI 883 Models ((1993-1994 HD Sportster FSM pg 6-1)) ((1998 Sportster FSM pg 6-1)) |||||^HDI 1200 Models ((1993-1994 HD Sportster FSM pg 6-1))((1998 Sportster FSM pg 6-1)) ||||||| |
^ |1st|2nd|3rd|4th|5th^ ^ |1st|2nd|3rd|4th|5th| | ^ |1st|2nd|3rd|4th|5th^ ^ |1st|2nd|3rd|4th|5th| | ||
|1993-1994 883|9.71|7.12|5.18|4.26|3.61^ |1993-1994|9.04|6.62|4.82|3.97|3.36| | |1993-1994 883|9.71|7.12|5.18|4.26|3.61^ |1993-1994|9.04|6.62|4.82|3.97|3.36| | ||
|1998 883|9.71|7.12|5.18|4.26|3.61^ |1998 1200|9.04|6.62|4.82|3.97|3.36| | |1998 883|9.71|7.12|5.18|4.26|3.61^ |1998 1200|9.04|6.62|4.82|3.97|3.36| | ||
^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^ | ^Year^Overall Gear Ratios^^^^^^Year^Overall Gear Ratios^^^^^ | ||
- | ^HDI Swiss Models \\ 883 ((1993-1994 HD Sportster FSM pg 6-1)) |||||^HDI Swiss Models \\ 1200 ((1993-1994 HD Sportster FSM pg 6-1)) ||||||| | + | ^HDI 883 Swiss Models ((1993-1994 HD Sportster FSM pg 6-1)) |||||^HDI 1200 Swiss Models ((1993-1994 HD Sportster FSM pg 6-1)) ||||||| |
^ |1st|2nd|3rd|4th|5th^ ^ |1st|2nd|3rd|4th|5th| | ^ |1st|2nd|3rd|4th|5th^ ^ |1st|2nd|3rd|4th|5th| | ||
|1993-1994|9.05|6.60|4.85|3.96|3.25^ |1993-1994|8.43|6.14|4.51|3.68|3.03| | |1993-1994|9.05|6.60|4.85|3.96|3.25^ |1993-1994|8.43|6.14|4.51|3.68|3.03| |