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techtalk:ih:carb01f [2024/02/22 21:25] hippysmack [Parts List] |
techtalk:ih:carb01f [2024/02/23 05:21] hippysmack [Parts List] |
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* [[techtalk:ih:carb01g|Tillotson Carb Functions, Adjustments, Tuning]] | * [[techtalk:ih:carb01g|Tillotson Carb Functions, Adjustments, Tuning]] | ||
- | Tillotson Part Numbers: (click on a pic to enlarge) \\ | + | ====== Parts List ====== |
+ | Click on the diagram below to enlarge. \\ | ||
{{:techtalk:ih:carb:tillotson_hd_carb_part_numbers_pic1.png?direct&600|}} \\ | {{:techtalk:ih:carb:tillotson_hd_carb_part_numbers_pic1.png?direct&600|}} \\ | ||
- | {{:techtalk:ih:carb:tillotson_hd_carb_part_numbers_pic2.png?direct&600|}} \\ | ||
- | {{:techtalk:ih:carb:tillotson_hd_carb_part_numbers_pic3.png?direct&600|}} \\ | ||
- | ====== Parts List ====== | + | \\ |
+ | \\ | ||
- | |Ref \\ No.|HD \\ Part#|Description| Tillotson Part No. per Carb ||||| | + | The list below is compilation parts list gathered from Tillotson documentation for Tillotson carbs factory mounted to Sportsters. \\ |
- | |:::|:::|:::|HD1A|HD1B|HD1C|HD1D|HD5A| | + | Use these references numbers with the diagram above. \\ |
- | |1|27760-66|* Accelerator Pump Assembly|013785|013785|013785|013785|013785| | + | |
- | |2|27759-66|Accelerator Pump Lever|012761|012761|012761|012761|012761| | + | |
- | |3|2540|*Accelerator Pump Lever Screw|06393|06393|06393|06393|06393| | + | |
- | |4|7005|*Body Channel Cup Plug (2)|06396|06396|06396|06396|06396| | + | |
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&850|}}|||||||| | ||
+ | |Ref \\ No.|HD \\ Part#|Description| Tillotson Part No. per Carb ||||| | ||
+ | |:::|:::|:::| HD1A | HD1B | HD1C | HD1D | HD5A | | ||
+ | |1|27760-66|* Accelerator Pump Assembly| 013785 | 013785 | 013785 | 013785 | ---- | | ||
+ | |2|27759-66|Accelerator Pump Lever| 012761 | 012761 | 012761 | 012761 | 012761 | | ||
+ | |3|2540|* Accelerator Pump Lever Screw| 06393 | 06393 | 06393 | 06393 | 06393 | | ||
+ | |4|7005|* Body Channel Cup Plug (2)| 06396 | 06396 | 06396 | 06396 | 06396 | | ||
+ | |5|---|* Body Channel Cup Plug (2)| 010588 | 010588 | 010588 | 010588 | 010588 | | ||
+ | |9|711|* Body Channel Welch Plug (2)| 04326 | 04326 | 04326 | 04326 | 04326 | | ||
+ | |10|713|* Body Channel Welch Plug| 013737 | 013737 | 013737 | ---- | 013737 | | ||
+ | |11|712|* Body Channel Welch \\ Plug (Choke)| 03489 | 03489 | 03489 | 03489 | ---- | | ||
+ | |12|27406-26|Choke Friction Ball| 04784 | 04784 | 04784 | 04784 | ---- | | ||
+ | |13|27671-66|Choke Friction Spring| 08805 | 08805 | 08805 | 08805 | ---- | | ||
+ | |16|27668-66|Choke Relief Valve| 013742 | 013742 | 013742 | 013742 | ---- | | ||
+ | |17|27669-66|* Choke Relief Valve Spring| 013775 | 013775 | 013775 | 013775 | ---- | | ||
+ | |19|27718-66|Choke Shaft & Lever| 013777 | ---- | ---- | ---- | ---- | | ||
+ | |:::|27718-67|:::| ---- | 014296 | 014296 | 014296 | ::: | | ||
+ | |21|27661-66|Choke Shaft Seal| 09484 | 09484 | 09484 | 09484 | ---- | | ||
+ | |22|27673-66|Choke Shutter| 013741 | 013741 | 013741 | 013741 | ---- | | ||
+ | |23|27720-61|* Choke Shutter Screw (2)| 08942 | 08942 | 08942 | 08942 | ---- | | ||
+ | |24|27716-67|Choke Wire Connection| ---- | 014294 | 014294 | 014294 | ---- | | ||
+ | |25|27716-55|Choke Wire Retainer Clip| ---- | 010392 | 010392 | 010392 | ---- | | ||
+ | |26|27716-61|Choke Wire Connection Washer| ---- | 012174 | 012174 | 012174 | ---- | | ||
+ | |27|993W|Choke Wire Ret. Screw| ---- | 012305 | 012305 | 012305 | ---- | | ||
+ | |28|27806-66|Diaphragm Gasket| 013731 | 013731 | 013731 | 013731 | ---- | | ||
+ | |:::|27806-66R|:::| ---- | ---- | ---- | ---- | 014120 | | ||
+ | |29|27816-66|* Diaphragm| 013790 | 013790 | 013790 | 013790 | ---- | | ||
+ | |:::|27816-66R|:::| ---- | ---- | ---- | ---- | 014248 | | ||
+ | |30|27804-66A|Diaphragm Cover| 014871 | 014871 | 014871 | 014871 | --- | | ||
+ | |:::|27804-66R|:::| ---- | ---- | ---- | ---- | 014117 | | ||
+ | |31|27812-66|Diaphragm Cover Plug Screw| 013771 | 013771 | 013771 | 013771 | ---- | | ||
+ | |32|27814-66|Diaphragm Cover \\ Retainer Screw (6)| 010278 | 010278 | 010278 | 010278 | --- | | ||
+ | |:::|27812-66R|:::| --- | --- | --- | --- | 014142 | | ||
+ | |33|27407-66|Economiser Check Ball| 05322 | 05322 | 05322 | ---- | 05322 | | ||
+ | |43|27352-66|Intermediate Mixture Screw| 013772 | 013772 | 013772 | 013772 | 013772 | | ||
+ | |43A|27688-66|Idle Mixture Screw| 013787 | 013787 | 013787 | 013787 | 013787 | | ||
+ | |44|27689-61|* Intermediate Mixture Screw Spring| 011103 | 011103 | 011103 | 011103 | 011103 | | ||
+ | |44A|27689-61|* Idle Mixture Screw Spring| 011103 | 011103 | 011103 | 011103 | 011103 | | ||
+ | |45|27354-66|Intermediate Mixture Screw Washer| 03114 | 03114 | 03114 | 03114 | 03114 | | ||
+ | |46|27353-66|Intermediate Mixture Screw Packing| 010511 | 010511 | 010511 | 010511 | 010511 | | ||
+ | |47|27717-66|* Idle Speed Screw| 012177 | 012177 | 012177 | 012177 | 012177 | | ||
+ | |48|27747-66|Idle Speed Screw Cup| 010050 | 010050 | 010050 | 010050 | 010050 | | ||
+ | |49|27691-59|* Idle Speed Screw Spring| 0788 | 0788 | 0788 | 0788 | 0788 | | ||
+ | |54|27644-66|Idle Speed Screw Washer| 04920 | 04920 | 04920 | 04920 | 04920 | | ||
+ | |55|27740-66|* Inlet Control Lever| 014020 | 014020 | 014020 | 014020 | 014020 | | ||
+ | |56|27613-66|* Inlet Control Lever \\ Fulcrum Pin| 013406 | 013406 | ---- | ---- | ---- | | ||
+ | |:::|27595-66|:::| ---- | ---- | 015397 | 015397 | 015397 | | ||
+ | |57|27596-66|* Inlet Control Lever \\ Fulcrum Pin Screw| 013269 | 013269 | 013269 | 013269 | 013269 | | ||
+ | |58|---|Inlet Needle, Seat & Gasket| 014224 | ---- | ---- | ---- | 014224 | | ||
+ | |:::|27597-67|:::| ---- | 014853 | 014853 | 014853 | | ||
+ | |59A|27746-66|* Inlet Screen (2)| 010301 | 010301 | 010301 | 010301 | 010301 | | ||
+ | |61|27598-66|Inlet Seat Gasket| 013744 | 013744 | 013744 | 013744 | 013744 | | ||
+ | |62|27599-66|* Inlet Tension Spring| 013434 | 013434 | 013434 | 013434 | 013434 | | ||
+ | |67|27745-66R|High Speed Mixture Screw| ---- | ---- | ---- | ---- | 013855 | | ||
+ | |68|27834-71|High Speed Mixture Screw Gland| ---- | ---- | ---- | ---- | 013853 | | ||
+ | |69|27698-61|High Speed Mixture \\ Screw Gland Gasket| ---- | ---- | ---- | ---- | 0676 | | ||
+ | |70|27353-66|High Speed Mixture \\ Screw Gland Packing| ---- | ---- | ---- | ---- | 010511 | | ||
+ | |71|27689-61|* High Speed Mixture Screw Spring| ---- | ---- | ---- | ---- | 011103 | | ||
+ | |72|27354-66|High Speed Mixture Screw Washer| ---- | ---- | ---- | ---- | 03114 | | ||
+ | |74|27615-66|Main Fuel Jet (.057)| 011394 | 011394 | 011394 | 011394 | ---- | | ||
+ | |:::|27619-66R|Main Fuel Jet (.089)| ---- | ---- | ---- | ---- | 014313 | | ||
+ | |74A|27640-66|Main Fuel Jet Gasket| 06076 | 06076 | 06076 | 06076 | ---- | | ||
+ | |:::|27830-71|:::| ---- | ---- | ---- | ---- | 013683 | | ||
+ | |75|27704-61|Main Fuel Jet Plug Screw| 01102 | 01102 | 01102 | 01102 | ---- | | ||
+ | |76|27658-66|Nozzle Check Valve| 013789 | 013789 | 013789 | 013789 | 013789 | | ||
+ | |78|27407-66|Pump Outlet Check Ball| ---- | ---- | 05322 | 05322 | ---- | | ||
+ | |79|---|Pump Outlet Check Ball Retainer| ---- | ---- | 012153 | 012153 | ---- | | ||
+ | |87|27708-66|Throttle Shaft & Lever| 013782 | ---- | ---- | ---- | ---- | | ||
+ | |:::|27708-67|:::| ---- | 014297 | 014297 | 014297 | 014297 | | ||
+ | |9lA|27706-66|* Throttle Shaft Compression Spring| 013738 | 013738 | 013738 | 013738 | 013738 | | ||
+ | |92|27707-66|Throttle Shaft Seal (2)| 013740 | 013740 | 013740 | 013740 | 013740 | | ||
+ | |94|27712-66|* Throttle Shaft Seal Washer (2)| 013746 | 013746 | 013746 | 013746 | 013746 | | ||
+ | |96|013745|Throttle Shutter| 013745 | 013745 | 013745 | 013745 | 013745 | | ||
+ | |97|2545W|* Throttle Shutter Screw (2)| 08942 | 08942 | 08942 | 08942 | 08942 | | ||
+ | |100|27715-67|Throttle Wire Connection| ---- | 014225 | 014225 | 014225 | 014225 | | ||
+ | |101|---|Throttle Wire \\ Connection Retainer Clip| ---- | 0379 | 0379 | 0379 | 0379 | | ||
+ | |102|---|Throttle Wire Connection Washer| ---- | 05413 | 05413 | 05413 | 05413 | | ||
+ | |103|---|* Throttle Wire Retainer Screw| 058 | 058 | 058 | 058 | 058 | | ||
+ | |* Gasket Set||| GS-2HD | GS-2HD | GS-2HD | GS-2HD | GS-2HD | | ||
+ | |Repair Parts Kit||| RK-3HD | RK-3HD | RK-3HD | RK-3HD | RK-3HD | | ||
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Cross reference list between HD part#s and Tillotson part#s provided by sungod of the XLForum. \\ | Cross reference list between HD part#s and Tillotson part#s provided by sungod of the XLForum. \\ | ||
- | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&800|}}||||||| | + | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&700|}}||||||| |
|HD Part#|Tillotson Part#|Description| |HD Part#|Tillotson Part#|Description| | |HD Part#|Tillotson Part#|Description| |HD Part#|Tillotson Part#|Description| | ||
|711|04326|Welch Plug|:::|27705-61|08850|Nozzle| | |711|04326|Welch Plug|:::|27705-61|08850|Nozzle| |