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techtalk:ih:engctl02 [2020/03/09 09:42] – [Solenoid] ixl2relaxtechtalk:ih:engctl02 [2023/12/31 18:18] (current) – hippysmack
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 Reference these threads:\\ Reference these threads:\\
-http://xlforum.net/forums/showthread.php?t=1521782 - Dr. Dick Post#4 quoted above\\ +https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/140324-prestolite-hitachi-help?t=1521782 - Dr. Dick Post#4 quoted above\\ 
-http://xlforum.net/forums/showthread.php?t=1715008\\ +https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/159854-starter-motors?t=1715008\\ 
-http://xlforum.net/forums/showthread.php?t=1752598\\+https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/163098-starter-pipe-clearance?t=1752598\\
  
  
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 For additonal information, see the [[techtalk:evo:engctl02|Evo Section - Starter/Solenoid]] For additonal information, see the [[techtalk:evo:engctl02|Evo Section - Starter/Solenoid]]
  
-|  Prestolite Starter. ((photos by sifty of the XLFORUM http://xlforum.net/forums/showthread.php?t=1592463&page=27))  ||+|  Prestolite Starter. ((photos by sifty of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/146604-first-harley-1975-xl1000-caf%C3%A9-project/page27?t=1592463&page=27))  ||
 |{{:techtalk:ih:engctl:prestolite_starter_1_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:engctl:prestolite_starter_11_by_sifty.jpg?direct&300|}}| |{{:techtalk:ih:engctl:prestolite_starter_1_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:engctl:prestolite_starter_11_by_sifty.jpg?direct&300|}}|
  
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 ====== Solenoid ====== ====== Solenoid ======
  
-A typical well-made solenoid as two windings connected to the small terminal. ((Oldwrench of the XLFORUM http://xlforum.net/forums/showthread.php?t=522413&page=2)) \\ +{{ :techtalk:ih:engctl:72-xlh-startersolenoid-operation.jpg?320|}} 
-One coil (HOLD-IN) goes to solenoid case ground and the other (PULL-IN) goes to the big terminal for the starter lead.\\ +A typical well-made solenoid as two windings connected to the small terminal. ((Oldwrench of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-electrical/sportster-motorcycle-electrical-and-ignition/74579-what-would-cause-the-solenoid-to-be-very-very-hot/page2?t=522413&page=2)) \\ 
-When you hit the starter button, battery voltage goes thru the starter relay into the solenoid small terminal, then goes\\ +One coil (HOLD-IN) goes to solenoid case ground and the other (PULL-IN) goes to a big terminal (starter lead).\\ 
-·· thru the 'PULL-IN' windings (which are grounded thru the starter motor) and thru the 'HOLD-IN' windings (to case ground).\\ +When you hit the starter button, battery voltage goes thru the starter relay into the solenoid small terminal,\\ 
-{{ :techtalk:ih:engctl:72-xlh-startersolenoid-operation.jpg?400|}}+·· then goes thru the 'PULL-IN' windings (which are grounded thru the starter motor) and thru\\ 
 +·· the 'HOLD-IN' windings (to the case ground).\\
 **When these coils are activated together, they pull the plunger in.** **When these coils are activated together, they pull the plunger in.**
  
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 Using an ohm meter would give really confusing readings because you'd see continuity to both case ground and the starter terminal from the solenoid windings connection. Using an ohm meter would give really confusing readings because you'd see continuity to both case ground and the starter terminal from the solenoid windings connection.
  
-67 and Up XLH Starter solenoid (71469-65) \\ +\\ 
-Below, the 1/4" solenoid mounting threads were stripped (nut on the top bolt) so they were tapped out for 8mm cap screws. ((photo by sifty of the XLFORUM http://xlforum.net/forums/showthread.php?t=1592463&page=27)) \\+ 
 +**67 and Up XLH Starter solenoid (71469-65)**\\ 
 +Below, the 1/4" solenoid mounting threads were stripped (nut on the top bolt) so they were tapped out for 8mm cap screws. ((photo by sifty of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/146604-first-harley-1975-xl1000-caf%C3%A9-project/page27?t=1592463&page=27)) \\
 8mm x 1.25 threads have almost exactly the same thread pitch as the original 1/4" thread. \\ 8mm x 1.25 threads have almost exactly the same thread pitch as the original 1/4" thread. \\
-Then the mounting bracket and and spacer were drilled 8mm and the solenoid was installed using allen head cap screws and spring washers. \\+Then the mounting bracket and and spacer were drilled 8mm and the solenoid was installed using allen head cap screws and spring washers.
  
-|  Starter solenoid (71469-65) ((photo by sifty of the XLFORUM http://xlforum.net/forums/showthread.php?t=1592463&page=27))  |||+|  Starter solenoid (71469-65) ((photo by sifty of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/146604-first-harley-1975-xl1000-caf%C3%A9-project/page27?t=1592463&page=27))  |||
 |{{:techtalk:ih:engctl:solenoid_switch_1_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:engctl:solenoid_switch_2_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:engctl:solenoid_switch_3_by_sifty.jpg?direct&300|}}| |{{:techtalk:ih:engctl:solenoid_switch_1_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:engctl:solenoid_switch_2_by_sifty.jpg?direct&300|}}|{{:techtalk:ih:engctl:solenoid_switch_3_by_sifty.jpg?direct&300|}}|
  
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- 
  
 ===== Check Solenoid Cover for Conductivity ===== ===== Check Solenoid Cover for Conductivity =====

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