Differences
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techtalk:ih:engmech01 [2023/12/19 22:02] hippysmack [Oil Deflector / Separator Bushing Assembly (1957-1962)] |
techtalk:ih:engmech01 [2023/12/31 19:30] (current) hippysmack |
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| {{:techtalk:ref:oil:fitting_720_timing_hole_plug_by_sum-body1_pic1.jpg?direct&300|}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) {{:techtalk:ref:oil:fitting_720_timing_hole_plug_by_sum-body1_pic2.jpg?direct&300|}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) \\ | {{:techtalk:ref:oil:fitting_720_timing_hole_plug_by_sum-body1_pic1.jpg?direct&300|}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) {{:techtalk:ref:oil:fitting_720_timing_hole_plug_by_sum-body1_pic2.jpg?direct&300|}} ((photos courtesy of Ebay seller, Sum-body's Harley Parts, [[https://www.ebay.com/str/sumbodysharleyparts|Link to Ebay Store]] )) \\ | ||
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| ====== Primary Cover ====== | ====== Primary Cover ====== | ||
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| |1977-1985 XLH \\ 1977-1979 XLCH \\ 1983-1990 Sportster|34955-75| | | | |1977-1985 XLH \\ 1977-1979 XLCH \\ 1983-1990 Sportster|34955-75| | | | ||
| |1980-1982 XLS|34966-80|Same exact gasket as 1977-1985 version above, just black in color.| | | |1980-1982 XLS|34966-80|Same exact gasket as 1977-1985 version above, just black in color.| | | ||
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| ===== Shifter Shaft Bushing ===== | ===== Shifter Shaft Bushing ===== | ||
| === 1977-2003 Bushing === | === 1977-2003 Bushing === | ||
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| {{:techtalk:ih:engmech:1977-1996_sportster_primary_cover_dowel_bushing_24754-75_by_robisonmotorcycles.jpg?direct&300|}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] )) \\ | {{:techtalk:ih:engmech:1977-1996_sportster_primary_cover_dowel_bushing_24754-75_by_robisonmotorcycles.jpg?direct&300|}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://www.ebay.com/str/robisonmotorcycles?_trksid=p2047675.l2563 |Link to Ebay Store]] )) \\ | ||
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| ===== Name Transfer (1971-1980) ===== | ===== Name Transfer (1971-1980) ===== | ||
| These are used in the "pocket" in the center of the primary cover. \\ | These are used in the "pocket" in the center of the primary cover. \\ | ||
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| {{:techtalk:ih:engmech:1977-1978_xlcr_name_transfer_34965-77_by_johngoober.jpg?direct&300|}} ((photo by Ebay seller, johngoober, [[https://www.ebay.ca/sch/i.html?item=144998065911&rt=nc&_trksid=p2047675.m3561.l2562&_ssn=johngoober|Link to Ebay Store]] )) {{:techtalk:ih:engmech:1971_xlh-xlch_name_transfer-900_34960-71_by_market406.jpg?direct&300|}} ((photo courtesy of Ebay seller, market406. [[https://www.ebay.com/sch/market406/m.html?_nkw=&_armrs=1&_ipg=&_from=|Link to Items for Sale page]] )) | {{:techtalk:ih:engmech:1977-1978_xlcr_name_transfer_34965-77_by_johngoober.jpg?direct&300|}} ((photo by Ebay seller, johngoober, [[https://www.ebay.ca/sch/i.html?item=144998065911&rt=nc&_trksid=p2047675.m3561.l2562&_ssn=johngoober|Link to Ebay Store]] )) {{:techtalk:ih:engmech:1971_xlh-xlch_name_transfer-900_34960-71_by_market406.jpg?direct&300|}} ((photo courtesy of Ebay seller, market406. [[https://www.ebay.com/sch/market406/m.html?_nkw=&_armrs=1&_ipg=&_from=|Link to Items for Sale page]] )) | ||
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| {{:techtalk:ih:engmech:1977-1980_xlh-xlch_name_transfer-sportster-_34961-77_by_nitrofrankie_go-fast_hd.jpg?direct&300|}} ((photo courtesy of NitroFrankie Go-Fast HD, [[https://www.ebay.com/sch/m.html?item=194837126341&_ssn=ct_kustoms&_ipg=200&rt=nc|Ebay Items for Sale Page]] )) \\ | {{:techtalk:ih:engmech:1977-1980_xlh-xlch_name_transfer-sportster-_34961-77_by_nitrofrankie_go-fast_hd.jpg?direct&300|}} ((photo courtesy of NitroFrankie Go-Fast HD, [[https://www.ebay.com/sch/m.html?item=194837126341&_ssn=ct_kustoms&_ipg=200&rt=nc|Ebay Items for Sale Page]] )) \\ | ||
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| | L1984-1985 Primary Oil Filler Plug 34742-77B ((photos courtesy of Ebay seller, animalhouse2010, [[https://www.ebay.com/str/animalhouse2010?_trksid=p2047675.l2563|Link to Ebay store:]] )) ||| | | L1984-1985 Primary Oil Filler Plug 34742-77B ((photos courtesy of Ebay seller, animalhouse2010, [[https://www.ebay.com/str/animalhouse2010?_trksid=p2047675.l2563|Link to Ebay store:]] )) ||| | ||
| |{{:techtalk:ih:engmech:1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic1.jpg?direct&300|}}|{{:techtalk:ih:engmech:1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic2.jpg?direct&300|}}|{{:techtalk:ih:engmech:1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic3.jpg?direct&300|}}| | |{{:techtalk:ih:engmech:1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic1.jpg?direct&300|}}|{{:techtalk:ih:engmech:1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic2.jpg?direct&300|}}|{{:techtalk:ih:engmech:1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic3.jpg?direct&300|}}| | ||
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| ====== Gearcase / Cam Chest Cover ====== | ====== Gearcase / Cam Chest Cover ====== | ||
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| This was the brake shaft design from 1977-1979 (even though the rear brakes went hydraulic in 1979). \\ | This was the brake shaft design from 1977-1979 (even though the rear brakes went hydraulic in 1979). \\ | ||
| However, in 1980, the MoCo moved the brake operating lever to the trans sprocket cover so the hole in the cam cover was now useless (1980-1985). \\ | However, in 1980, the MoCo moved the brake operating lever to the trans sprocket cover so the hole in the cam cover was now useless (1980-1985). \\ | ||
| - | Cam Cover Bushing Bore: .7450" ((Scott of the XLFORUM http://xlforum.net/forums/showthread.php?t=2074151)) \\ | + | Cam Cover Bushing Bore: .7450" ((Scott of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/197504-cam-cover-swap?t=2074151)) \\ |
| Bushing (25594-75) App. Dims: \\ | Bushing (25594-75) App. Dims: \\ | ||
| Bushing OD (before installing): .752" ((Dims from Robison Motorcycles)) \\ | Bushing OD (before installing): .752" ((Dims from Robison Motorcycles)) \\ | ||
| - | Bushing ID (before installing): .6250" ((Scott of the XLFORUM http://xlforum.net/forums/showthread.php?t=2074151)) \\ | + | Bushing ID (before installing): .6250" ((Scott of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/197504-cam-cover-swap?t=2074151)) \\ |
| Bushing Length: .625" ((Dims from Robison Motorcycles)) \\ | Bushing Length: .625" ((Dims from Robison Motorcycles)) \\ | ||
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| ==== Engine Cases ==== | ==== Engine Cases ==== | ||
| All part numbers were gathered from period specific Sportster parts catalogs from 1957-1985 including supplement and updated catalogs. \\ | All part numbers were gathered from period specific Sportster parts catalogs from 1957-1985 including supplement and updated catalogs. \\ | ||
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| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&803|}}|||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&803|}}|||||| | ||
| |Year Model|Case Set \\ Part#|Left Case \\ Part#|Left Case \\ Casting#|Right Case \\ Part#|Right Case \\ Casting#| | |Year Model|Case Set \\ Part#|Left Case \\ Part#|Left Case \\ Casting#|Right Case \\ Part#|Right Case \\ Casting#| | ||
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| | Notes|"Hump" cases (primary cast to accept electric starter). \\ Right case is replacement for 1967-1968 XLH \\ Case set is also replacement for 1967-1969 XLH \\ Right case, lower left of gearcase, drilled and tapped for chain oiler fitting.||||| | | Notes|"Hump" cases (primary cast to accept electric starter). \\ Right case is replacement for 1967-1968 XLH \\ Case set is also replacement for 1967-1969 XLH \\ Right case, lower left of gearcase, drilled and tapped for chain oiler fitting.||||| | ||
| |L1969-E1971 XLH/XLCH|24512-67A|24531-67|34-67|24555-67A|24558-67| | |L1969-E1971 XLH/XLCH|24512-67A|24531-67|34-67|24555-67A|24558-67| | ||
| - | | Notes|1970 and all future Sportster year cases are "hump" cases for electric start \\ Left case is replacement for 1967-1969 XLH \\ Right case is replacement for 1967-1969 XLH \\ Case set is also replacement for 1967-1969 XLH \\ 1978 parts supplement corrects "used on" models to 70-71 XLCH \\ VIN moved the from the left side case to the right case. \\ A blank Vin pad is still on the left with no number stamped on it. ((Ferrous Head of the XLFORUM http://xlforum.net/forums/showthread.php?p=5894918&highlight=1970+case#post5894918))||||| | + | | Notes|1970 and all future Sportster year cases are "hump" cases for electric start \\ Left case is replacement for 1967-1969 XLH \\ Right case is replacement for 1967-1969 XLH \\ Case set is also replacement for 1967-1969 XLH \\ 1978 parts supplement corrects "used on" models to 70-71 XLCH \\ VIN moved the from the left side case to the right case. \\ A blank Vin pad is still on the left with no number stamped on it. ((Ferrous Head of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/202152-more-stroker-parts/page8?highlight=1970+case#post4499327))||||| |
| |L1971 XLCH|24512-70|24531-67| |24555-70|24558-67| | |L1971 XLCH|24512-70|24531-67| |24555-70|24558-67| | ||
| | Notes|Case set is also replacement for 1970 XLCH.||||| | | Notes|Case set is also replacement for 1970 XLCH.||||| | ||
