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techtalk:ih:engmech01 [2023/12/19 22:04]
hippysmack [Shifter Shaft / Brake Shaft Hole Bushings and Plugs]
techtalk:ih:engmech01 [2023/12/31 19:30] (current)
hippysmack
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 {{:​techtalk:​ref:​oil:​fitting_720_timing_hole_plug_by_sum-body1_pic1.jpg?​direct&​300|}} ((photos courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] )) {{:​techtalk:​ref:​oil:​fitting_720_timing_hole_plug_by_sum-body1_pic2.jpg?​direct&​300|}} ((photos courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] )) \\ {{:​techtalk:​ref:​oil:​fitting_720_timing_hole_plug_by_sum-body1_pic1.jpg?​direct&​300|}} ((photos courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] )) {{:​techtalk:​ref:​oil:​fitting_720_timing_hole_plug_by_sum-body1_pic2.jpg?​direct&​300|}} ((photos courtesy of Ebay seller, Sum-body'​s Harley Parts, [[https://​www.ebay.com/​str/​sumbodysharleyparts|Link to Ebay Store]] )) \\
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 ====== Primary Cover ====== ====== Primary Cover ======
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 |1977-1985 XLH \\ 1977-1979 XLCH \\ 1983-1990 Sportster|34955-75| ​ |  | |1977-1985 XLH \\ 1977-1979 XLCH \\ 1983-1990 Sportster|34955-75| ​ |  |
 |1980-1982 XLS|34966-80|Same exact gasket as 1977-1985 version above, just black in color.| ​ | |1980-1982 XLS|34966-80|Same exact gasket as 1977-1985 version above, just black in color.| ​ |
 +
 ===== Shifter Shaft Bushing ===== ===== Shifter Shaft Bushing =====
 === 1977-2003 Bushing === === 1977-2003 Bushing ===
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 {{:​techtalk:​ih:​engmech:​1977-1996_sportster_primary_cover_dowel_bushing_24754-75_by_robisonmotorcycles.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://​www.ebay.com/​str/​robisonmotorcycles?​_trksid=p2047675.l2563 |Link to Ebay Store]] )) \\ {{:​techtalk:​ih:​engmech:​1977-1996_sportster_primary_cover_dowel_bushing_24754-75_by_robisonmotorcycles.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, Robison Motorcycles [[ https://​www.ebay.com/​str/​robisonmotorcycles?​_trksid=p2047675.l2563 |Link to Ebay Store]] )) \\
 +
 ===== Name Transfer (1971-1980) ===== ===== Name Transfer (1971-1980) =====
 These are used in the "​pocket"​ in the center of the primary cover. \\ These are used in the "​pocket"​ in the center of the primary cover. \\
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 {{:​techtalk:​ih:​engmech:​1977-1978_xlcr_name_transfer_34965-77_by_johngoober.jpg?​direct&​300|}} ((photo by Ebay seller, johngoober, [[https://​www.ebay.ca/​sch/​i.html?​item=144998065911&​rt=nc&​_trksid=p2047675.m3561.l2562&​_ssn=johngoober|Link to Ebay Store]] )) {{:​techtalk:​ih:​engmech:​1971_xlh-xlch_name_transfer-900_34960-71_by_market406.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, market406. [[https://​www.ebay.com/​sch/​market406/​m.html?​_nkw=&​_armrs=1&​_ipg=&​_from=|Link to Items for Sale page]] ))  {{:​techtalk:​ih:​engmech:​1977-1978_xlcr_name_transfer_34965-77_by_johngoober.jpg?​direct&​300|}} ((photo by Ebay seller, johngoober, [[https://​www.ebay.ca/​sch/​i.html?​item=144998065911&​rt=nc&​_trksid=p2047675.m3561.l2562&​_ssn=johngoober|Link to Ebay Store]] )) {{:​techtalk:​ih:​engmech:​1971_xlh-xlch_name_transfer-900_34960-71_by_market406.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, market406. [[https://​www.ebay.com/​sch/​market406/​m.html?​_nkw=&​_armrs=1&​_ipg=&​_from=|Link to Items for Sale page]] )) 
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 {{:​techtalk:​ih:​engmech:​1977-1980_xlh-xlch_name_transfer-sportster-_34961-77_by_nitrofrankie_go-fast_hd.jpg?​direct&​300|}} ((photo courtesy of NitroFrankie Go-Fast HD, [[https://​www.ebay.com/​sch/​m.html?​item=194837126341&​_ssn=ct_kustoms&​_ipg=200&​rt=nc|Ebay Items for Sale Page]] )) \\ {{:​techtalk:​ih:​engmech:​1977-1980_xlh-xlch_name_transfer-sportster-_34961-77_by_nitrofrankie_go-fast_hd.jpg?​direct&​300|}} ((photo courtesy of NitroFrankie Go-Fast HD, [[https://​www.ebay.com/​sch/​m.html?​item=194837126341&​_ssn=ct_kustoms&​_ipg=200&​rt=nc|Ebay Items for Sale Page]] )) \\
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 |  L1984-1985 Primary Oil Filler Plug 34742-77B ((photos courtesy of Ebay seller, animalhouse2010,​ [[https://​www.ebay.com/​str/​animalhouse2010?​_trksid=p2047675.l2563|Link to Ebay store:]] ))  ||| |  L1984-1985 Primary Oil Filler Plug 34742-77B ((photos courtesy of Ebay seller, animalhouse2010,​ [[https://​www.ebay.com/​str/​animalhouse2010?​_trksid=p2047675.l2563|Link to Ebay store:]] ))  |||
 |{{:​techtalk:​ih:​engmech:​1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic1.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic2.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic3.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​engmech:​1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic1.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic2.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​1984l-1985_sportster_primary_oil_filler_plug_34742-77b_by_animalhouse2010_pic3.jpg?​direct&​300|}}|
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 ====== Gearcase / Cam Chest Cover ====== ====== Gearcase / Cam Chest Cover ======
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 Bushing (25594-75) App. Dims: \\ Bushing (25594-75) App. Dims: \\
 Bushing OD (before installing):​ .752" ((Dims from Robison Motorcycles)) \\ Bushing OD (before installing):​ .752" ((Dims from Robison Motorcycles)) \\
-Bushing ID (before installing):​ .6250" ((Scott of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=2074151)) \\+Bushing ID (before installing):​ .6250" ((Scott of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​197504-cam-cover-swap?​t=2074151)) \\
 Bushing Length: .625" ((Dims from Robison Motorcycles)) \\ Bushing Length: .625" ((Dims from Robison Motorcycles)) \\
  
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 ==== Engine Cases ==== ==== Engine Cases ====
 All part numbers were gathered from period specific Sportster parts catalogs from 1957-1985 including supplement and updated catalogs. \\ All part numbers were gathered from period specific Sportster parts catalogs from 1957-1985 including supplement and updated catalogs. \\
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 ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​803|}}|||||| ^{{techtalk:​miscres:​instruction_sheet_header_4.png?​nolink&​803|}}||||||
 |Year Model|Case Set \\ Part#|Left Case \\ Part#|Left Case \\ Casting#​|Right Case \\ Part#|Right Case \\ Casting#| |Year Model|Case Set \\ Part#|Left Case \\ Part#|Left Case \\ Casting#​|Right Case \\ Part#|Right Case \\ Casting#|
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 |  Notes|"​Hump"​ cases (primary cast to accept electric starter). \\ Right case is replacement for 1967-1968 XLH \\ Case set is also replacement for 1967-1969 XLH \\ Right case, lower left of gearcase, drilled and tapped for chain oiler fitting.||||| |  Notes|"​Hump"​ cases (primary cast to accept electric starter). \\ Right case is replacement for 1967-1968 XLH \\ Case set is also replacement for 1967-1969 XLH \\ Right case, lower left of gearcase, drilled and tapped for chain oiler fitting.|||||
 |L1969-E1971 XLH/​XLCH|24512-67A|24531-67|34-67|24555-67A|24558-67| |L1969-E1971 XLH/​XLCH|24512-67A|24531-67|34-67|24555-67A|24558-67|
-|  Notes|1970 and all future Sportster year cases are "​hump"​ cases for electric start \\ Left case is replacement for 1967-1969 XLH \\ Right case is replacement for 1967-1969 XLH \\ Case set is also replacement for 1967-1969 XLH \\ 1978 parts supplement corrects "used on" models to 70-71 XLCH \\ VIN moved the from the left side case to the right case. \\ A blank Vin pad is still on the left with no number stamped on it. ((Ferrous Head of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?p=5894918&​highlight=1970+case#​post5894918))|||||+|  Notes|1970 and all future Sportster year cases are "​hump"​ cases for electric start \\ Left case is replacement for 1967-1969 XLH \\ Right case is replacement for 1967-1969 XLH \\ Case set is also replacement for 1967-1969 XLH \\ 1978 parts supplement corrects "used on" models to 70-71 XLCH \\ VIN moved the from the left side case to the right case. \\ A blank Vin pad is still on the left with no number stamped on it. ((Ferrous Head of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​202152-more-stroker-parts/​page8?​highlight=1970+case#​post4499327))|||||
 |L1971 XLCH|24512-70|24531-67| ​ |24555-70|24558-67| |L1971 XLCH|24512-70|24531-67| ​ |24555-70|24558-67|
 |  Notes|Case set is also replacement for 1970 XLCH.||||| |  Notes|Case set is also replacement for 1970 XLCH.|||||