Differences
This shows you the differences between two versions of the page.
Both sides previous revision Previous revision Next revision | Previous revision Next revision Both sides next revision | ||
techtalk:ih:engmech01e [2023/11/14 20:32] hippysmack [1968-1969 XLCH Cover] |
techtalk:ih:engmech01e [2023/11/14 21:20] hippysmack [1968-1969 XLCH Cover] |
||
---|---|---|---|
Line 2: | Line 2: | ||
====== IH: Engine Mechanicals - Sub-01E ====== | ====== IH: Engine Mechanicals - Sub-01E ====== | ||
====== Ironhead Gearcase/Cam Cover Pics and Information ====== | ====== Ironhead Gearcase/Cam Cover Pics and Information ====== | ||
- | \\ | ||
[[techtalk:ih:engmech01g|Click Here]] to go the Ironhead Gearcase/Cam Cover Removal and Installation page in the Sportsterpedia for fastener lists and gaskets. \\ | [[techtalk:ih:engmech01g|Click Here]] to go the Ironhead Gearcase/Cam Cover Removal and Installation page in the Sportsterpedia for fastener lists and gaskets. \\ | ||
+ | |||
+ | ====== Gearcase / Cam Cover Parts List ====== | ||
+ | All part numbers were gathered from period specific Sportster parts catalogs from 1957-1985 including supplement and updated catalogs. \\ | ||
+ | |||
+ | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&803|}}||||| | ||
+ | |Year Model|Cam / Gearcase Cover \\ Part Number|Casting Number|Gasket|Shifter \\ Shaft \\ Bushing| | ||
+ | |1952-1956 K Models|25200-52|25202-52|25224-52| | ||
+ | | Notes:|Replaced with 25200-52A in 1963. |||| | ||
+ | |1957-1962 XL/XLH/XLCH|25200-57|25202-52A|25224-52| | ||
+ | | Notes:|Aluminum cover with single horizontal bar and square rear corner (not cut out). \\ Uses generator "daisy wheel" oil deflector w/ sliding separator bushing/spring in cover \\ Replaced by 25200-63A in 1968. |||| | ||
+ | |1963-1966 XLH \\ 1963-1967 XLCH|25200-63|25202-52A|25224-52| | ||
+ | | Notes:|Aluminum cover with single horizontal bar and square rear corner (not cut out). \\ Uses generator slinger washer oil deflector w/ stationary bushing in cover. \\ Replaced by 25200-63A in 1968. |||| | ||
+ | |1967 XLH|25201-67|25202-52A|25224-52| | ||
+ | | Notes:|1966 style single bar aluminum cover with rear cutout added around new starter. \\ Oil tank vent (62375-62) added to the rear of the cover. \\ Replaced by 25201-67A in 1969.|||| | ||
+ | |1968-1969 XLCH|25200-63A|02-68|25224-52| | ||
+ | | Notes:|Aluminum cover with 6 horizontal ribs and square rear corner (not cut out).|||| | ||
+ | |1968-1970 XLH|25201-67A|02-68|25224-52| | ||
+ | | Notes:|Aluminum cover with 6 horizontal ribs and rear cutout for starter.|||| | ||
+ | |1970 XLCH|25200-70|02-68| | | ||
+ | | Notes:|Aluminum cover with 6 horizontal ribs and square rear corner (no cut out). \\ Previous boss for magneto redesigned to accept a circuit breaker. \\ Oil tank vent (62375-57) added to the rear of the cover.|||| | ||
+ | |1971-1972 XLH \\ 1974 XLH|25201-71|71-25202|25224-52| | ||
+ | | Notes:|Polished. |||| | ||
+ | |1971-1972 XLCH \\ 1974 XLCH|25200-71|71-25202|25224-52| | ||
+ | | Notes:| |||| | ||
+ | |1973 XLH|25201-73 \\ black|71-25202|25224-52| | ||
+ | | Notes:| |||| | ||
+ | |1973 XLCH|25200-73 \\ black|71-25202|25224-52| | ||
+ | | Notes:| |||| | ||
+ | |1975-1976 XLH|25211-75|71-25202|25224-52| | ||
+ | | Notes:|Shifter moved to the left side of the bike in 1975.|||| | ||
+ | |1975-1976 XLCH|25205-75|71-25202|25224-52| | ||
+ | | Notes:| |||| | ||
+ | |1977-1978 XL \\ 1978 XLCH|25201-75|76-25202F|25244-52A| | ||
+ | | Notes:| |||| | ||
+ | |1977 XLCH|25200-75|76-25202F|25244-52A| | ||
+ | | Notes:|Replaced by 25201-75 (1978 parts sup).|||| | ||
+ | |1979 XL|25201-79 \\ 25201-79A|79-25202F|25244-52A| | ||
+ | | Notes:|Polished. Original cover has a reed type breather valve assembly (26909-79A). \\ Replaced by 25201-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location. \\ Rubber plug (25221-77) installed in 1979-E1981 cover.|||| | ||
+ | |1979 XLCH|25200-79|79-25202|25244-52A| | ||
+ | | Notes:|Polished. Original cover has a reed type breather valve assembly (26909-79A). \\ Replaced by 25200-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location.|||| | ||
+ | |1979 XLS|25205-79 \\ 25205-79A|79-25202|25244-52A| | ||
+ | | Notes:|Gray. Replaced by 25205-79A which has a deeper boss in the nosecone to mount the ignition. \\ Kit includes a spacer (25262-80) to extend ignition to original location.|||| | ||
+ | |1980 XL|25208-80 \\ 25201-79A|80-25222|25244-52A| | ||
+ | | Notes:|Polished|||| | ||
+ | |1980 XLS|25209-80|80-25222|25244-52A| | ||
+ | | Notes:|-80 parts book says, polished. -81 book says black.|||| | ||
+ | |E1981 XL|25227-81|81-25223|25244-52A| | ||
+ | | Notes:|Polished. Angle cut upper feed galley slot. No pins in cam bushings.|||| | ||
+ | |E1981 XLS|25229-81|81-25223|25244-52A| | ||
+ | | Notes:|Black. Angle cut upper feed galley slot.|||| | ||
+ | |L1981-1982 XLS|25209-81|25222-81|25263-81| | ||
+ | | Notes:|Black. Straight cut upper feed galley slot. No casting for tach drive. No pins in cam bushings. \\ 7/16"-14x1/2" allen hd plug screw (2506) installed thru 1985 in place of rubber plug.|||| | ||
+ | |L1981-E1984 XL \\ 1983-E1984 XLS/XLX|25208-81|25222-81|25263-81| | ||
+ | | Notes:|Polished. No casting for tach drive. No pins in cam bushings.|||| | ||
+ | |1983-1985 XLX|25207-83| |25263-81| | ||
+ | | Notes:|Kit w/ aluminum finish. No casting for tach drive.|||| | ||
+ | |L1984 XLX|25207-84|25222-84A|25263-81| | ||
+ | | Notes:|Aluminum finish. Replaced by 25207-84A (-85A parts book)|||| | ||
+ | |L1984 XL/XLS|25208-84|25222-84A|25263-81| | ||
+ | | Notes:|Polished. Replaced by 25219-86 (-85A parts book)|||| | ||
+ | |1985 XLX|25207-84A|25222-84A|25263-81| | ||
+ | | Notes:|Black.|||| | ||
+ | |1985 XL/XLS|25208-84A|25222-84A|25263-81| | ||
+ | | Notes:|Polished. Replaced by 25219-86 (-85A parts book)|||| | ||
====== Internal Comparisons ====== | ====== Internal Comparisons ====== | ||
Line 55: | Line 118: | ||
The XLCH cover has a squared (uncut) rear corner, no 90° fitting on back and the ignition boss on top is set up to accept a magneto. \\ | The XLCH cover has a squared (uncut) rear corner, no 90° fitting on back and the ignition boss on top is set up to accept a magneto. \\ | ||
+ | Click on any pic to enlarge: ((photos courtesy of Brewer's Performance Inc. in Laura, Ohio [[http://www.brewersperformance.com/|Link to website]] )) \\ | ||
+ | {{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic1_by_shopanuck.jpg?direct&300|}} {{:techtalk:ih:engmech:1968-1969_xlch_cam_cover_25200-63_pic2_by_shopanuck.jpg?direct&300|}} \\ | ||
===== 1968-1970 XLH Cover ===== | ===== 1968-1970 XLH Cover ===== | ||
Cover part number (25201-67A). Casting number is (02-68). Top rear corner is cut out for the electric starter. \\ | Cover part number (25201-67A). Casting number is (02-68). Top rear corner is cut out for the electric starter. \\ |