Table of Contents

IH: Engine Mechanicals - Sub-09T

1977-1981 Top Mount Pics and Assembly

The order of installation written in the sections below can be adjust based on personal preference or ease of installation.
Use your own judgement but make sure all the top mounts are loose at once to allow the motor to be in it's relaxed position before tightening the top mounts.

Don't forget to shim as needed. The shimming is very important (for both the upper front and upper rear mounts). 1)
Shim these wherever so that when you tighten the fasteners there is no stress on any of the adjacent parts. Otherwise the mounts may break from vibration.
Click Here to read more on shims in the Sportsterpedia.

The rear and lower front mounts should be done and tight before installing the top mounts.
The top mounts need to be vertically flat with their mating points to make a good solid connection that won't vibrate loose or end up breaking a mount.
If need be, you can loosen off the front and rear engine mounts and jiggling the whole engine around until the cylinders are centered to and flat to the backbone. 2)
It would not take much movement at the bottom mounts to rotate the motor that tiny bit and get the top mounts out of line.

1977-1981 Head Strap

1977 (only) Sportsters

Upper Front Mount

You can also upgrade to the 78-81 type fasteners. H-D, they used different bolts between 77 and 78.
The same upper front motor mount is used with dual threaded studs into the rocker box instead of longer bolts.
The thread TPI and length into the rocker box holes is the same for both the bolts and the studs.
Both ways work fine, you just need a deep socket to clear the stud when you torque the 78 types.
Click Here to reference the 1982-1985 top mount assembly.

Upper Rear Mount

1978-1981 Sportsters

Upper Front Mount

1978-1981 Upper Rear Mount

Pics of Top Mount Locations for 1977-1981 Models (as mounted)

The pics below are specifically for showing the location / orientation of the mounts. Washer count and placement may vary on used motors.
See the information above for washer specific information.

1977-1985 head strap and fasteners.
(1979-E1981 XLS was chrome). 8)

1977 Sportster Top Mount Location Pics

9) 10) 11)

1979-1981 Sportster Top Mount Location Pics

12) 13) 14)


8)
photo courtesy of Ebay seller, Evil Genius M/C Parts. Link to Ebay Store