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techtalk:ih:wheels02t [2025/09/16 02:51] – [1974-1977 Front Brake Pad Replacement] hippysmacktechtalk:ih:wheels02t [2025/09/16 19:32] (current) – [Installing the Brake Pads and Rivets] hippysmack
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 ====== Removing the Brake Pads and Rivets ====== ====== Removing the Brake Pads and Rivets ======
-The pads should be replaced as a set so you'll need to drill out all 8 rivets using a 9/64" drill bit to remove the old pads. \\+The pads should be replaced as a set so you'll need to drill out the rivets using a 9/64" drill bit to remove the old pads. \\
    
  
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 {{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic1_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) {{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic2_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) \\  {{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic1_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) {{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic2_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) \\ 
  
-The outer pad and rivets are positioned on the floating pad plate and set on the jig. The rivets are hollow. A tapered center punch was used first to flare the tips. Then a flat 5/16" punch was used to flatten and secure the rivets and pad. Be careful not to over-tighten and crack the pad. \\ +The outer pad and rivets are positioned on the floating pad plate and set on the jig. The rivets are hollow. Dims on the rivets: Head OD .294", Body OD .139 and Length .315 ((Dims provided by Fizzle of the XLFORUM)). A tapered center punch was used first to flare the tips. Then a flat 5/16" punch was used to flatten and secure (tighten) the rivets and pad. Be careful not to over-tighten and crack the pad. \\ 
-{{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic6_by_fizzle.jpg?direct&300|}} ((photo by Fizzle of the XLFORUM )) \\+{{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic9_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) \\
  
 {{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic3_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) {{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic4_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) \\ {{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic3_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) {{:techtalk:ih:wheels:1974-1977_xl_front_brake_pad_replacement_pic4_by_fizzle.jpg?direct&400|}} ((photo by Fizzle of the XLFORUM )) \\