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techtalk:ref:body30j [2019/06/16 20:50] hippysmack |
techtalk:ref:body30j [2024/01/09 21:12] (current) hippysmack |
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| - | ====== REF: Body Parts - Sub-01J ====== | + | ====== REF: Body Parts - Sub-30J ====== |
| - | Homemade floorboards ((photos by beuz of the XLFORUM http://xlforum.net/forums/showthread.php?t=657100)) | + | [[:techtalk:menu|{{ :techtalk:gototechnicalmenu.jpg|}}]] |
| + | ====== REF: Wheels, Brakes & Tires ====== | ||
| + | \\ \\ | ||
| + | ====== Brake Pedal Mods ====== | ||
| + | ===== Custom trap style brake pedal ===== | ||
| - | These are pretty simple to make. \\ | + | |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_14_by_dk_custom.jpg?direct&300|}}| |
| - | The boards are fabbed from scrap aluminum. \\ | + | | Custom trap style brake pedal. ((photo by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page17?t=1582019&page=17)) | |
| - | |{{:techtalk:ref:body:homemade_footboards_4_by_beuz.jpg?direct&300|}}|{{:techtalk:ref:body:homemade_footboards_5_by_beuz.jpg?direct&300|}}| | + | |
| - | A short piece of square stock (scrap re-purposed here) with one corner flattened at a 45° for the peg mounts. \\ | + | The brake pedal has to be removed for cutting and shaping. \\ |
| - | Two holes drilled and tapped for each board. \\ | + | First, to cut the OEM 'arm' off with an angle grinder. \\ |
| - | |{{:techtalk:ref:body:homemade_footboards_1_by_beuz.jpg?direct&300|}}|{{:techtalk:ref:body:homemade_footboards_3_by_beuz.jpg?direct&300|}}| | + | Then to shape it flat on top and the right side and drill & tap a hole to install the "Trap" Style pedal. \\ |
| - | \\ | + | | The existing pedal was cut off with an angle grinder. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page5?t=1582019&page=5)) ||| |
| + | |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_1_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_3_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_4_by_dk_custom.jpg?direct&300|}}| | ||
| + | | Brake arm sanded smooth on top and the side. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page5?t=1582019&page=5)) ||| | ||
| + | |{{:techtalk:ref:wheels:custom_trap_style_brake_pedal_mod_5_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_6_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_7_by_dk_custom.jpg?direct&300|}}| | ||
| + | |Pedal fitted to mark the hole location. The hole was drilled with a 17/64" bit, and then threaded with a 5/16"-24 tap. \\ (same bolt that comes with the Trap Shift Peg, or the same thread as used on the shifter) \\ This hole could have been drilled straight through with a nut on the end of the bolt but this way looks cleaner. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page6?t=1582019&page=6)) ||| | ||
| + | |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_8_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_9_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_10_by_dk_custom.jpg?direct&300|}}| | ||
| + | |This could be powder coated with the removal of the bushing in the brake arm.||| | ||
| + | |This is how much was original cut off. ((photo by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page6?t=1582019&page=6))|Final fit to match edges if needed. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page6?t=1582019&page=6))|Bolted, painted and ready to go. ((photos by DK Custom of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/efi-sportster-motorcycle-talk-2007-and-up/145738-sportster-winter-makeover/page6?t=1582019&page=6))| | ||
| + | |{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_12_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_11_by_dk_custom.jpg?direct&300|}}|{{techtalk:ref:body:custom_trap_style_brake_pedal_mod_13_by_dk_custom.jpg?direct&300|}}| | ||
| + | ===== Mod for Using a Shifter Peg on the Brake Lever ===== | ||
| + | This mod was also saws off the protruding edge of the pedal to drill and tap for a peg. \\ | ||
| + | This way you can match the brake pedal with the shifter peg. \\ | ||
| + | {{:techtalk:ref:body:brake_pedal_mod_before_by_tazzintroll.jpg?direct&300|}} ((photo by TazzinTroll of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/rubber-mount-sportster-motorcycle-talk-2004-2006/38772-got-tired-of-brake-peddle?t=77774)) {{:techtalk:ref:body:brake_pedal_mod_after_by_tazzintroll.jpg?direct&300|}} ((photo by TazzinTroll of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/rubber-mount-sportster-motorcycle-talk-2004-2006/38772-got-tired-of-brake-peddle?t=77774)) | ||
| \\ | \\ | ||
| + | The stock brake pedal was cut off the lever. \\ | ||
| + | |Make the cuts. ((photo by HarleyScuba of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-accessories/94994-stuck-with-the-stock-brake-pedal/page2?t=790182&page=2))| | ||
| + | |{{techtalk:ref:body:brake_pedal_mod_1_by_harleyscuba.jpg?direct&300|}}| | ||
| - | \\ | + | The end was shaped and a hole was drilled and tapped 1/4"x20 to accept the shifter pedal. \\ |
| + | A 17mm socket was used to drive out the plastic sleeve before powder coating. \\ | ||
| + | Be sure to let the powder coater (if not you) all areas to tape off before application. \\ | ||
| + | Else the powder coat will end up hindering installation and / or operation. \\ | ||
| - | [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]] | + | |Shape, tap and powder coat. ((photos by HarleyScuba of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-accessories/94994-stuck-with-the-stock-brake-pedal/page2?t=790182&page=2))||| |
| + | |{{techtalk:ref:body:brake_pedal_mod_2_by_harleyscuba.jpg?direct&300|}}| {{techtalk:ref:body:brake_pedal_mod_11_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_5_by_harleyscuba.jpg?direct&300|}}| | ||
| + | |Finshed product. ((photos by HarleyScuba of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-accessories/94994-stuck-with-the-stock-brake-pedal/page2?t=790182&page=2))||| | ||
| + | |{{techtalk:ref:body:brake_pedal_mod_3_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_4_by_harleyscuba.jpg?direct&300|}}|{{techtalk:ref:body:brake_pedal_mod_9_by_harleyscuba.jpg?direct&300|}}| | ||
| + | |||
| + | ===== Brake Pedal Pads / Risers ===== | ||
| + | This is a pad from a Panhead brake pedal. ((photo by Bob F of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/rubber-mount-sportster-motorcycle-talk-2004-2006/38772-got-tired-of-brake-peddle/page5?t=77774&page=5)) | ||
| + | |{{:techtalk:ref:body:brake_pedal_pad_mod_1_by_bob_f.jpg?direct&300|}}|{{:techtalk:ref:body:brake_pedal_pad_mod_2_by_bob_f.jpg?direct&300|}}| | ||
| + | |||
| + | ===== Pics of Brake Pedals ===== | ||
| + | |||
| + | {{:techtalk:ref:body:brake_pedal_extension_by_renpia.jpg?direct&300|}} ((photo by renpia of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-general-discussion-and-problems/33424-i-am-quitting-harley-s-forever/page3#post715969)) | ||
| + | |||
| + | \\ | ||
| + | |||
| + | [[:techtalk:menu|{{:techtalk:gototechnicalmenu.jpg|}}]] | ||
