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techtalk:ref:elec16 [2020/06/19 23:31] – [Replacement Sportster Alternator Kits] hippysmacktechtalk:ref:elec16 [2024/01/13 21:52] (current) – hippysmack
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 ===== Charging System Kits ===== ===== Charging System Kits =====
 +
 +===== Stator =====
 +
 +|  Cycle Electric three phase stator on 2003 XL1200 ((photo by DonChicago of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/frame-mount-evo-sportster-talk-1986-2003-models/148266-building-a-90-inch-sledge-hammer/page25?t=1610587&page=25))  |  Cycle Electric CE9100 single phase stator on 1998 1250S ((photos by Hippysmack))
 +|{{:techtalk:ref:elec:cycle_electric_stator_ce-6012_by_donchicago48.jpg?direct&300|}}|
  
 ==== Replacement Sportster Alternator Kits ==== ==== Replacement Sportster Alternator Kits ====
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 However, if upgrading to three phase, you'll need the new rotor also as the stator is wider. \\ However, if upgrading to three phase, you'll need the new rotor also as the stator is wider. \\
 The hex bolts on the inside of the rotor will shred the stator windings. \\ The hex bolts on the inside of the rotor will shred the stator windings. \\
 +If in doubt, call Cycle Electric at 937-884-7300 and they'll be glad to help you get what you need. \\
  
-^  Alternator \\ Kit#  ^  Stock Replacement On  ^  CE Stator#  ^  Rotor  ^  Regulator  ^  AMPS \\ 1000 R.P.M.  ^  AMPS \\ 2500 R.P.M  ^  +Stators are listed as supplied on stock models. \\ 
-|CE-19S|L84-90 \\ Sportster|CE-8590|CE-8400|CE-205|12|19| +Sportster models only fit Sportster.  Twin cam models only fit twin cams.  \\ 
-|CE-20S|91-93 \\ Sportster|CE-9100|CE-9200|CE-207|14|20| +Most other stators will interchange if proper rotor shimming can be achieved. \\ 
-|CE-21S|94-03 \\ Sportster|CE-9100|CE-9200|CE-208|14|20| + 
-|CE-23S-04|04-06 \\ 883 Sportster|CE-9100|CE-0200|CE-210|14|20| +Stators: 
-|CE-24S-04|07-08 \\ 1200 Sportster|CE-9100|CE-0400|CE-210|14|20| +  * Insulation able to withstand temperatures of 600° F to eliminate stator burn out. 
-|CE-23S-07|07-08 \\ 883 Sportster|CE-0732|CE-0200|CE-211|15|27| +  * Better low speed output to reduce battery discharge at an idle. 
-|CE-24S-07|07-08 \\ XL1200 Sportster|CE-0732|CE-0400|CE-211|15|27| +  * Lower operating temperature for longer service life. 
-|CE-23S-09|09-13 \\ 883 Sportster|CE-0732|CE-0200|CE-212|15|27| +  * Improved plugs that will not swell or separate  
-|CE-24S-09|08-12 \\ XR1200 Sportster \\ 09-13 1200 Sportster|CE-0732|CE-0400|CE-212|15|27|+ 
 +^  Alternator \\ Kit#  ^  Stock Replacement On  ^  CE Stator# \\ (OEM Comparison)  ^  Rotor  ^  Regulator  ^  AMPS \\ 1000 R.P.M.  ^  AMPS \\ 2500 R.P.M  ^  
 +|CE-19S|L84-90 \\ Sportster|CE-8590 \\ (29967-84A)|CE-8400|CE-205|12|19| 
 +|CE-20S|91-93 \\ Sportster|CE-9100 \\ (29967-89)|CE-9200|CE-207|14|20| 
 +|CE-21S|94-03 \\ Sportster|CE-9100 \\ (29967-89)|CE-9200|CE-208|14|20| 
 +|CE-23S-04|04-06 \\ 883 Sportster|CE-9100 \\ (29967-89) |CE-0200|CE-210|14|20| 
 +|CE-24S-04|07-08 \\ 1200 Sportster|CE-9100 \\ (29967-89)|CE-0400|CE-210|14|20| 
 +|CE-23S-07|07-08 \\ 883 Sportster|CE-0732 \\ (29997-07)|CE-0200|CE-211|15|27| 
 +|CE-24S-07|07-08 \\ XL1200 Sportster|CE-0732 \\ (29997-07)|CE-0400|CE-211|15|27| 
 +|CE-23S-09|09-13 \\ 883 Sportster|CE-0732 \\ (29997-07)|CE-0200|CE-212|15|27| 
 +|CE-24S-09|08-12 \\ XR1200 Sportster \\ 09-13 1200 Sportster|CE-0732 \\ (29997-07)|CE-0400|CE-212|15|27|
 ^  Upgrade To \\ Three Phase  ^  Fits  ^  Stator  ||||| ^  Upgrade To \\ Three Phase  ^  Fits  ^  Stator  |||||
 |CE-69S|91-03 Sportster|CE-6012|CE-9210|CE-609|17|38| |CE-69S|91-03 Sportster|CE-6012|CE-9210|CE-609|17|38|
 |CE-69S-04|04-06 1200 Sportster|CE-6012|CE-0410|CE-609|17|38| |CE-69S-04|04-06 1200 Sportster|CE-6012|CE-0410|CE-609|17|38|
  
 +Note: When replacing a stator, compare the plug type to see which system is currently being used. If in doubt replace the complete system as a set. \\
 +Twin Cam models use the same plug on more than one system so comparing plugs won’t work.
  
 +{{:techtalk:ref:elec:ce_plug_type_1_from_cycle_electric.jpg?direct&200|}} {{:techtalk:ref:elec:ce_plug_type_2_from_cycle_electric.jpg?direct&200|}} {{:techtalk:ref:elec:ce_plug_type_13_from_cycle_electric.jpg?direct&200|}} 
 +
 +
 +----
 +
 +\\
 +\\
 ==== Single Phase Kits ==== ==== Single Phase Kits ====
  
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   * The CE-69S will fit 1991-2003 Sportster. Use to upgrade to three phase 38 amp.   * The CE-69S will fit 1991-2003 Sportster. Use to upgrade to three phase 38 amp.
   * The CE-69S-04 will fit 2004-2009 1200 Sportster. Use to upgrade to three phase 38 amp.   * The CE-69S-04 will fit 2004-2009 1200 Sportster. Use to upgrade to three phase 38 amp.
 +
 +==== Pics / Dims ====
 +
 +|  Cycle Electric CE 9100 pics ((photos by Hippysmack))  ||
 +|{{:techtalk:ref:elec:ce9100_stator_pic1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:elec:ce9100_stator_pic2_by_hippysmack.jpg?direct&300|}}|
 +
 +|  CE 9100 wire dims ((photos by Hippysmack))  ||
 +|{{:techtalk:ref:elec:ce9100_stator_pic3_by_hippysmack.jpg?direct&300|}}|{{:techtalk:ref:elec:ce9100_stator_pic4_by_hippysmack.jpg?direct&300|}}|
 +
 \\ \\
  

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