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techtalk:ref:elec30 [2020/02/08 23:33] hippysmack [The Doctor71'S 1974 xlh] |
techtalk:ref:elec30 [2020/02/08 23:35] hippysmack [The Doctor71'S 1974 xlh] |
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====== Broken Horn Bracket ====== | ====== Broken Horn Bracket ====== | ||
- | \\ | + | |
+ | The horn bracket that is mounted along with the key switch between the cylinders has been known to cause meltdowns. \\ | ||
+ | The fact of the bracket breaking (due to being loose, vibration, age etc,) isn't the problem (electrically speaking). \\ | ||
+ | The key switch terminals are bare ended (no insulation). \\ | ||
+ | Should the horn bracket break, the horn will (most likely) swing down & rest on the back of the ignition switch for awhile, shorting the terminals. \\ | ||
+ | The subsequent dead short heats up the wires, melting them and triggers the carnage shown below. \\ | ||
+ | At this point, the motor is dead, no lights, no nothing. You're stranded on the side of the road, wondering just what happened. \\ | ||
===== The Doctor71'S 1974 xlh ===== | ===== The Doctor71'S 1974 xlh ===== | ||
This happened to my 74 XLH and all initially started by a broken horn bracket: \\ | This happened to my 74 XLH and all initially started by a broken horn bracket: \\ | ||
- | This particular bike did not come with a fuse wire installed from the factory. So the main circuit was unprotected. \\\\ | + | This particular bike did not come with a fuse wire installed from the factory. So the main circuit was unprotected. \\ |
See the 'before' pic of the horn / switch brackets below (taken ≈ 8 months prior to my catastrophic event). \\ | See the 'before' pic of the horn / switch brackets below (taken ≈ 8 months prior to my catastrophic event). \\ | ||
The ends of the ignition switch wires were heat-shrink'd immediately after this pic was taken. \\ | The ends of the ignition switch wires were heat-shrink'd immediately after this pic was taken. \\ |