Table of Contents

REF: General-MSR 10


Assembly Lubes, Oils and Sealant

Case Half Sealant

Apparently HondaBond, YammaBond, and ThreeBond are all the same product, all manufactured by 3M company. 1)
These are recommended for this application.

Wheels

Bearings and Packing

Tires

Axles

Secondary Drive Sprocket

Wheel Weights

Bearing Grease

Some Wheel Bearing Grease Comparisons

When selecting a wheel bearing grease it is important to make sure it is classified as NLGI grade 2 for wheels bearings.

Always remove any old/ previous grease before adding new grease to bearings whether or not you are changing brands of grease.


Anti-seize compound

See also Wet Torque Value Chart for Lubed Threads in the Tool section of the Sportsterpedia.

There are different brands and formulas for different applications but just remember that they are all formula based for certain applications. There are low temp formulas as well as the high temps already mentioned, formulas for marine based applications for salt and water and also food grade formulas for use in food prep machines. They are not however formulated for use with dissimilar metals or for certain metal combinations.

Most manufacturer's products read that they are safe for use on all metals, however;

Some examples of different brands

Other

Upon comparison, copper based anti-seize seems to be the best choice used on a Sportster

The FSM points out areas to use anti-seize on:


Loctite or Threadlocker

See also Wet Torque Value Chart for Lubed Threads in the Tool section of the Sportsterpedia.

Application (from the MoCo)

General Locking and Sealing Compounds

In 1985, the MoCo issued a Service Bulletin documenting a recommended list of locking and sealing compounds. The products listed are designed to increase the retention of fasteners and to aid in minor repairs. However, the MoCo does not distribute Loctite or Duro products. 32)

ProductColorType / Application
Loctite 222PurpleLow strength - For fasteners less than 1/4“ dia. - General body hardware.
Loctite 242
Duro Lock N Seal
BlueMedium strength - For 1/4” dia. and larger fasteners - Lock fender braces, master cylinder bolts, brake disc mounting bolts, brake anchors, exhaust flanges and general body hardware.
Loctite 271
Duro Stud and Bearings
RedVery high strength - For 1“ dia. and smaller fasteners - Secure upper and lower fork assemblies, shock absorber mounts, fittings, axle nuts, shift lever screws, cylinder head / crankcase studs and handlebar clamps.
Loctite 290
Duro Wick N Lock
GreenHigh strength penetrating material - Lock adjustment screws and assembled parts. Secure footrests and kick starters.
Loctite RC/609Green3000 psi shear strength retaining compound - Retain brake pedal bushings, mainshaft sprockets, countershafts, oil seals, drive train, linkage, clutch hub and sprocket assemblies.
Loctite RC/620green3000 psi shear strength High Temp retaining compound - Locking crankpin and flywheel nuts.
Loctite 504 Gasket EliminatorOrangeInstant sealant - Make emergency gaskets on-the-spot. Seal crankcase covers, cylinders to crankcase, oil pumps and rocker arm covers.
Loctite 495 SuperbonderClearInstant adhesive - bond brake pedal and kick starter pads. Secure loose hand grips. Repair loose windshield moldings and other rubber, vinyl and plastic components.
Hylomar PL32BlueNon hardening sealant - Retain engine gaskets in place during assembly. Seal crankcase halves.
Loctite Pipe Sealant With TeflonWhiteGeneral purpose sealant - Seal threaded fuel line fittings, hydraulic brake line fittings, engine plugs and oil drain plugs.
Loctite Anti-Seize - Temperature resistant heavy duty lubricant - Prevent galling, seizing and corrosion on front and rear axles.
Loctite Safety Solvent - General purpose cleaner - Dissolve grease, dirt and oil from parts quickly and safely.
Locquic Primer N - General purpose primer - Used for Loctite pipe sealants and flange sealants.
Locquic Primer T - Fast curing primer - Used for Loctite threadlockers, retaining compounds and sealants.
Locquic Primer NF 736 - Very fast curing primer - Used for Loctite threadlockers, retaining compounds and sealants.

Application (from manufacturers)

Adding common sense to application

Removal

The FSM points out areas to use threadlocker on:

Permanent strength- Red (271) or equivalent

Wheels

Permanent strength- Red (262) or equivalent

Primary

Gear Case

Final drive

Medium strength- Blue (242) or equivalent

Final drive

* Where and how much threadlock you use is ultimately up to you based off what you think you may need. Always make a habit of checking for loose bolts.

Based on article by olrump1 from the XLFORUM 36)

Pipe Dope

Effective as thread sealant especially on tapered thread fittings.
37)


2) , 3)
1998 HD FSM pg 2-13
4) , 5) , 6) , 7) , 9)
1998 HD XLH FSM
8)
1998 HD FSM pg 2-27
32)
HD Service Bulletin #M-902 dated June 4, 1985
35)
sportsterdoc from the XLFORUM
37)
photo by Hippysmack