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techtalk:ref:oil19 [2019/12/16 20:13] hippysmack |
techtalk:ref:oil19 [2024/01/19 03:41] hippysmack |
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====== REF: Oiling & Lubrication ====== | ====== REF: Oiling & Lubrication ====== | ||
====== Homemade Oil Pressure Light ====== | ====== Homemade Oil Pressure Light ====== | ||
+ | Article by antsap of the XLFORUM ((https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/152590-step-by-step-how-i-made-my-no-hood-triple-tree-oil-pressure-idiot-light-pic-heavy?t=1644182)) \\ | ||
+ | |||
+ | See also [[techtalk:ref:svcproc30#testing_the_oil_pressure_switch|Testing the Oil Pressure Switch]] in the Sportsterpedia. \\ | ||
+ | |||
+ | This is a possible solution if you either don't have an oil light or the wiring has been cut out by upgrades of various nature. \\ | ||
+ | |||
+ | The oil switch and light were bought at a local auto parts shop. \\ | ||
+ | The bracket holder (top and bottom) for the light is made from a cover of a steel electrical junction box. \\ | ||
+ | There are two bolts on either side and the light in the middle. \\ | ||
+ | The bracket has two pieces (one piece on top, and an identical one on the bottom). \\ | ||
+ | The bolts with nuts compress the setup on the tripple tree and hold everything in place. \\ | ||
+ | |||
+ | Trace out the size of the bracket on the metal plate and cut them out with a suitable cutter, Dremil, hacksaw and etc. Make then both identical. \\ | ||
{{:techtalk:ref:oil:homemade_oil_light_1_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_2_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_3_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | {{:techtalk:ref:oil:homemade_oil_light_1_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_2_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_3_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | ||
+ | The bolts and the light are intended to be mounted in the oval space in the triple tree here. \\ | ||
+ | But you'll have to calculate your measurements for both the space you have to attach the bracket and the light itself. \\ | ||
+ | Next, drill out the bolt holes. It's best to use a center punch to mark the hole locations so the drill bit doesn't wander. \\ | ||
+ | Then begin drilling with a small bit and progress through increments to the final hole size. \\ | ||
+ | Be sure to clamp your work piece, drill slow, and use plenty of lube. \\ | ||
+ | After cutting & drilling, use your grinding wheel, or some files to clean up the edges and make the pieces nice and smooth. \\ | ||
{{:techtalk:ref:oil:homemade_oil_light_4_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_5_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_6_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | {{:techtalk:ref:oil:homemade_oil_light_4_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_5_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_6_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | ||
+ | Here's the light and the bolts going through the top bracket, and then going through both. \\ | ||
+ | It's good to test fit the piece as you go. \\ | ||
{{:techtalk:ref:oil:homemade_oil_light_7_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_8_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_9_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | {{:techtalk:ref:oil:homemade_oil_light_7_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_8_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_9_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | ||
+ | When everything test fits Ok, prime and paint the metal plates. \\ | ||
+ | When it's all dry, assemble the piece and you can start the wiring. \\ | ||
+ | This is a simple light. \\ | ||
+ | You want to tap off of your +12v from your battery, and make sure it is hot no matter where your switch is (except in the off position of course), \\ | ||
+ | Use a circuit to tap that will stay hot as long as the ignition has juice (don't tap off your headlight circuit). \\ | ||
+ | |||
{{:techtalk:ref:oil:homemade_oil_light_10_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_11_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_12_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | {{:techtalk:ref:oil:homemade_oil_light_10_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_11_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_12_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | ||
+ | This one is wired with a soldered/shrink wrapped eye hook onto the +12v terminal of the single fire coil. \\ | ||
+ | This is an LED light, so polarity matters!! . \\ | ||
+ | LED's have to be biased in the correct direction otherwise they will not work. \\ | ||
+ | There is an anode and cathode, you want the +12vdc to the anode, and the cathode should connect to your pressure switch on your oil pump (ground). \\ | ||
+ | If you are using an incandescent bulb then this doesn't apply. You can hook them up anyway you like and it's electrically the same. \\ | ||
+ | |||
+ | The wire leads are 12 guage stranded. \\ | ||
+ | Solder the wire to the terminals and add some heat shrink tubing ready to slide over the metal, then heat it and shrink it up. \\ | ||
+ | Then mount the light (on the top tree in this case). \\ | ||
{{:techtalk:ref:oil:homemade_oil_light_13_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_14_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_15_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | {{:techtalk:ref:oil:homemade_oil_light_13_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_14_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_15_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | ||
+ | Wire up the +12 & oil pressure switch. \\ | ||
+ | The positive feed comes from the coil. \\ | ||
+ | For the wire to the pressure switch, you can strategically run that line down the frame with wire ties and to the switch pressure switch. \\ | ||
+ | Use plenty of black zip ties hidden away and keep the wire from touching any jagged metal or anything that will chafe the insulation and create a short over time. \\ | ||
{{:techtalk:ref:oil:homemade_oil_light_16_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_17_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_18_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ | {{:techtalk:ref:oil:homemade_oil_light_16_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_17_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) {{:techtalk:ref:oil:homemade_oil_light_18_by_antsap.jpg?direct&300|}} ((photo by antsap of the XLFORUM http://xlforum.net/forums/showthread.php?t=1644182)) \\ |