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techtalk:ref:susp04a [2019/06/27 22:44]
hippysmack
techtalk:ref:susp04a [2019/06/27 23:01]
hippysmack [Outlaw Mac's Air Shock Installation]
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 2006 Sportster XL883C -> XL1250C: \\ 2006 Sportster XL883C -> XL1250C: \\
 Article by Outlaw Mac of the XLFORUM ((http://​xlforum.net/​forums/​showthread.php?​t=1643496)) \\ Article by Outlaw Mac of the XLFORUM ((http://​xlforum.net/​forums/​showthread.php?​t=1643496)) \\
 +Click on a pic to enlarge: \\
  
 |Before ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|After ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))| |Before ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|After ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|
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 |$12 air line kit from Advance Auto Parts. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|1/​8"​ Tank Valves. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))| |$12 air line kit from Advance Auto Parts. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|1/​8"​ Tank Valves. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|
 |{{:​techtalk:​ref:​susp:​air_shocks_installation_3_by_outlaw_mac.jpg?​direct&​300|}}|{{:​techtalk:​ref:​susp:​air_shocks_installation_5_by_outlaw_mac.jpg?​direct&​300|}}| |{{:​techtalk:​ref:​susp:​air_shocks_installation_3_by_outlaw_mac.jpg?​direct&​300|}}|{{:​techtalk:​ref:​susp:​air_shocks_installation_5_by_outlaw_mac.jpg?​direct&​300|}}|
 +
 +If you want to skip the air lines and just install the Schrader valves; \\
 +You can pick them up at the hardware store cheap. \\
 +
 +|Here'​s a pic with the part #. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|
 +|{{:​techtalk:​ref:​susp:​air_shocks_installation_18_by_outlaw_mac.jpg?​direct&​300|}}|
  
 Take off the old shocks and install new the ones, doing one side at a time. \\ Take off the old shocks and install new the ones, doing one side at a time. \\
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 |{{:​techtalk:​ref:​susp:​air_shocks_installation_11_by_outlaw_mac.jpg?​direct&​300|}}|{{:​techtalk:​ref:​susp:​air_shocks_installation_12_by_outlaw_mac.jpg?​direct&​200|}}| |{{:​techtalk:​ref:​susp:​air_shocks_installation_11_by_outlaw_mac.jpg?​direct&​300|}}|{{:​techtalk:​ref:​susp:​air_shocks_installation_12_by_outlaw_mac.jpg?​direct&​200|}}|
  
-1-1/2" washer were used on the top and 2-1/2" washers on the bottom. \\  +1-1/2" washer were used on the top and 2-1/2" washers on the bottom ​to clear the belt guard. \\  
-Stock bolt was reused. \\+Stock bolt was re-used. \\
 Torqued to 45-50 ft/lbs for both upper and lower bolts. \\ Torqued to 45-50 ft/lbs for both upper and lower bolts. \\
  
-|Eye to eye with stock shocks. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|Eye to eye with the air shocks. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|This cleared the belt guard. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|+|Eye to eye with stock shocks. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|Eye to eye with the air shocks. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|Finished. ((photo by Outlaw Mac of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496))|
 |{{:​techtalk:​ref:​susp:​air_shocks_installation_14_by_outlaw_mac.jpg?​direct&​300|}}|{{:​techtalk:​ref:​susp:​air_shocks_installation_15_by_outlaw_mac.jpg?​direct&​200|}}|{{:​techtalk:​ref:​susp:​air_shocks_installation_13_by_outlaw_mac.jpg?​direct&​200|}}| |{{:​techtalk:​ref:​susp:​air_shocks_installation_14_by_outlaw_mac.jpg?​direct&​300|}}|{{:​techtalk:​ref:​susp:​air_shocks_installation_15_by_outlaw_mac.jpg?​direct&​200|}}|{{:​techtalk:​ref:​susp:​air_shocks_installation_13_by_outlaw_mac.jpg?​direct&​200|}}|
 +
 +===== Additional information =====
 +
 +You can remove the rubber boots and just used 1 O-ring behind the mushroom head of the hose. ((DaytonaSportster of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1643496)) \\
 +No ferrule needed. \\
 +A great place to put the air fill, there is a hole in the frame just in front of the battery, around the front corner of the cover. \\
 +You can use a stepped drill bit plus 1 size larger. \\
 +As for oil, if you ever have to change it, its 10oz. \\
 +And for filling with air, you can use a portable air tank. \\
 +Fill the tank to the PSI you want and use it to fill the shocks. \\
 +Then there'​s no need to buy a new pump. \\
 +
 +See also [[techtalk:​ref:​tools137#​road_king_shock_oil_replacement|Road King Shock Oil Replacement]] in the REF section of the Sportsterpedia. \\
 +
 +
 +
  
 \\ \\
  
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