Table of Contents
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IH: Engine Mechanicals - Sub-01E
Ironhead Gearcase/Cam Cover Pics
You can interchange some covers if you are not concerned about the look of a stocker for your year bike (better resale trying to stay stock). 1)
Also be aware that some covers had the round cut out for the electric starter XLH that came out in 1967.
You can slap a cover on and wing it, BUT the proper way is to have the cover line reamed when the motor is apart.
(so the cam cover and the right case half are a match in tolerances.
52-78 cover had only one breather port at 6:00. 2)
79-85 had two. One at 6:00 and one at 10:00.
52-76 uses .625“ pinion bushing bore.
77-85 uses .562” pinion bushing bore.
1952-1956 Cam Cover - casting: 25202-52 3) | 1957-1962 Cam Cover - casting: 25202-52A 4) | 1963-1967 Cam Cover - casting: 25202-52A5) |
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Pics
1957-1962 XL/XLH/XLCH Cover
1963-1966 XLH, 1963-1969 XLCH Cover
1967-1970 XLH Cover
Part number (25201-67). Casting number is (02-68). Top rear is cut out for the electric starter.
Click on a pic to enlarge: 14)
1970 XLCH Cover
Part number (25200-70). Casting number (02-68). TOP REAR IS NOT CUT for electric start.
Click on a pic to enlarge: 15)
1979-E1984 Covers
Breather valves:
1979-E1982 production cam covers were installed with a reed type breather valve (26909-79).
In L1982, a new rubber umbrella type breather valve was used in production covers.
Breather valve kit (26909-79A) was then introduced to adapt 1979-E1982 covers with the new umbrella valve system.
So you may find used 1979-E1982 covers with the umbrella valves instead.
Click Here for more information on breather valves.
E1981 XLS Cover
Part number (25229-81). Casting number (81-25223). Tach drive casting still there but the hole wasn't drilled for the drive unit.
Click on a pic to enlarge: 16)