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sportster_history:1991_sportster [2022/01/30 21:47] hippysmack |
sportster_history:1991_sportster [2022/03/01 02:06] hippysmack [Related Manuals and Documentation] |
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| Below are some suggestions for manuals for your ride. \\ | Below are some suggestions for manuals for your ride. \\ | ||
| __You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ | __You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ | ||
| + | **Note**: Updated manuals sometimes correct mistakes from the original manuals and some are updated simply to add mid year intro models. \\ | ||
| **Factory Service Manuals (FSM)**; \\ | **Factory Service Manuals (FSM)**; \\ | ||
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| * Written in 1991 and lists parts available in 1992 for 1991-1992 models. | * Written in 1991 and lists parts available in 1992 for 1991-1992 models. | ||
| * **Factory Owners Manual**: | * **Factory Owners Manual**: | ||
| - | * 1991 XLH Models Owners Manual (99466-91). | + | * 1991 (all) Models Owners Manual (99466-91). |
| **Pics of Manual Covers**. \\ | **Pics of Manual Covers**. \\ | ||
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| See the full list of pertinent catalogs in the links above. \\ | See the full list of pertinent catalogs in the links above. \\ | ||
| Click on any pic below to enlarge: \\ | Click on any pic below to enlarge: \\ | ||
| + | |||
| + | | 1991 Owners Manual (99466-91) | | ||
| + | |{{:sportster_history:l003-om-1991_edition_cover_99466-91.jpg?direct&200|}}| | ||
| | 1991 FSM (99484-91) \\ Original Manual | 1991-1992 FSM \\ Updated Manual (99484-92) | 1991 Original \\ Parts Catalog (99451-91) | 1991-1992 Updated \\ Parts Catalog (99451-92) | | | 1991 FSM (99484-91) \\ Original Manual | 1991-1992 FSM \\ Updated Manual (99484-92) | 1991 Original \\ Parts Catalog (99451-91) | 1991-1992 Updated \\ Parts Catalog (99451-92) | | ||
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| ==== Dimensions ==== | ==== Dimensions ==== | ||
| * Wheelbase: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | * Wheelbase: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | ||
| - | * XLH-883 / XLH-883 Deluxe, 60 in / 152.40 cm | + | * XLH-883 / XLH-883 Deluxe / XLH-1200, 60 in / 152.40 cm per the 1991 FSM (1991-1992 FSM says 60.2") |
| * XLH-883 Hugger, 60.5 in / 153.67 cm | * XLH-883 Hugger, 60.5 in / 153.67 cm | ||
| - | * XLH-1200, 60 in / 152.40 cm | ||
| * Overall Length: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | * Overall Length: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | ||
| - | * XLH-883 / XLH-883 Deluxe, 87.5 in / 222.25 cm | + | * XLH-883 / XLH-883 Hugger / XLH-883 Deluxe / XLH-1200, 87.5 in / 222.25 cm per the 1991 FSM (1991-1992 FSM says 87.6") |
| - | * XLH-883 Hugger, 87.5 in / 222.25 cm | + | |
| - | * XLH-1200, 87.5 in / 222.25 cm | + | |
| * Overall Width: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | * Overall Width: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | ||
| - | * XLH-883 / XLH-883 Deluxe, 32 in / 81.28 cm | + | * XLH-883, 32 in / 81.28 cm |
| * XLH-883 Hugger, 33 in / 83.82 cm | * XLH-883 Hugger, 33 in / 83.82 cm | ||
| + | * XLH-883 Deluxe / XLH 1200 32 in / 81.28 cm per the 1991 FSM (1991-1992 FSM says 33 in / 83.82 cm) | ||
| * Overall Height: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | * Overall Height: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | ||
| - | * XLH-883 / XLH-883 Deluxe, 47.5 in / 120.65 cm | + | * XLH-883, 47.5 in / 120.65 cm |
| + | * XLH-883 Deluxe, 47.5 in / 120.65 cm per the 1991 FSM (1991-1992 FSM says 49.75 in / 126.365 cm) | ||
| * XLH-883 Hugger, 49.75 in / 126.365 cm | * XLH-883 Hugger, 49.75 in / 126.365 cm | ||
| * XLH-1200, 49.75 in / 126.36 cm | * XLH-1200, 49.75 in / 126.36 cm | ||
| * Road Clearance: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | * Road Clearance: ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | ||
| - | * XLH-883 / XLH-883 Deluxe, 6.75 in / 17.145 cm | + | * XLH-883 / XLH-883 Deluxe / XLH-1200, 6.75 in / 17.145 cm |
| * XLH-883 Hugger, 5.9 in / 14.986 cm | * XLH-883 Hugger, 5.9 in / 14.986 cm | ||
| - | * XLH-1200, 6.75 in / 17.145 cm | ||
| * Weight (as shipped from the factory): ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | * Weight (as shipped from the factory): ((Harley-Davidson Sportster 1991 Service Manual pg 2-1)) | ||
| * XLH-883, XLH-883 Hugger, 472 lbs. | * XLH-883, XLH-883 Hugger, 472 lbs. | ||
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| * Stroke: 3.812 in / 96.8248 mm | * Stroke: 3.812 in / 96.8248 mm | ||
| * 4 Cams | * 4 Cams | ||
| - | * [[techtalk:ih:oil03|Gerotor type oil pump]]. \\ Oil pump pressure at operating temp (gauge mounted at oil pressure switch location): | + | * [[techtalk:ih:oil03|Gerotor type oil pump]]. \\ The oil pump and engine oil routing system was redesigned in 1991. 1990 and prior gerotor oil pumps will not function properly on 91-up engines. \\ Oil pump pressure at operating temp (gauge mounted at oil pressure switch location): |
| * Minimum: 7-12 psi (idle) | * Minimum: 7-12 psi (idle) | ||
| * Normal riding conditions: 12-17 psi (2500 rpm) | * Normal riding conditions: 12-17 psi (2500 rpm) | ||
