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sportster_history:1994_sportster [2022/01/28 01:21] hippysmack [Vehicle Identification Number (VIN)] |
sportster_history:1994_sportster [2022/03/01 02:06] hippysmack [Related Manuals and Documentation] |
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| Below are some suggestions for manuals for your ride. \\ | Below are some suggestions for manuals for your ride. \\ | ||
| __You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ | __You should have, at minimum, a Factory Service Manual (FSM) and a Factory Parts Catalog for your year model__. \\ | ||
| + | **Note**: Updated manuals sometimes correct mistakes from the original manuals and some are updated simply to add mid year intro models. \\ | ||
| **Factory Service Manuals (FSM)**; \\ | **Factory Service Manuals (FSM)**; \\ | ||
| Line 39: | Line 40: | ||
| * Written in 1993 and lists parts available in 1994 for 1993-1994 models. | * Written in 1993 and lists parts available in 1994 for 1993-1994 models. | ||
| * **Factory Owners Manual**: | * **Factory Owners Manual**: | ||
| - | * 1994 XLH Models Owners Manual (99466-94). | + | * 1994 original (all) Models Owners Manual (99466-94). |
| + | * 1994 updated (all) Models Owners Manual (99466-94A). | ||
| **Pics of Manual Covers**. \\ | **Pics of Manual Covers**. \\ | ||
| Line 45: | Line 47: | ||
| See the full list of pertinent catalogs in the links above. \\ | See the full list of pertinent catalogs in the links above. \\ | ||
| Click on any pic below to enlarge: \\ | Click on any pic below to enlarge: \\ | ||
| + | |||
| + | | 1994 Owners Manual (99466-94) | | ||
| + | |{{:sportster_history:l003-om-1994_edition_cover_99466-94.jpg?direct&200|}}| | ||
| | 1993-1994 FSM \\ Original Manual (99484-94) | 1993-1994 Original \\ Parts Catalog (99451-94) | | | 1993-1994 FSM \\ Original Manual (99484-94) | 1993-1994 Original \\ Parts Catalog (99451-94) | | ||
| |{{:sportster_history:l001-fsm-1994_edition_cover_99484-94_for_1993-1994.jpg?direct&200|}}|{{:sportster_history:l002-pc-1994_edition_cover_99451-94_for_1993-1994.jpg?direct&200|}}| | |{{:sportster_history:l001-fsm-1994_edition_cover_99484-94_for_1993-1994.jpg?direct&200|}}|{{:sportster_history:l002-pc-1994_edition_cover_99451-94_for_1993-1994.jpg?direct&200|}}| | ||
| - | ===== Engine, Drivetrain, Performance ===== | + | ====== Specifications ====== |
| + | |||
| + | ==== Model Designations ==== | ||
| + | * Model Designations: XLH-883, XLH-883 Hugger, XLH-883 Deluxe, XLH-1200 | ||
| + | |||
| + | ==== Dimensions ==== | ||
| + | * Wheelbase: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) | ||
| + | * XLH-883 / XLH-883 Deluxe / XLH-1200, 60.2 in / 1529 mm | ||
| + | * XLH-883 Hugger, 59.0 in / 149.86 cm | ||
| + | * Overall Length: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) | ||
| + | * XLH-883 / XLH-883 Deluxe / XLH-1200, 87.6 in / 2225 mm | ||
| + | * XLH-883 Hugger, 87.25 in / 2216 mm | ||
| + | * Overall Width: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) | ||
| + | * XLH-883, 33 in / 838 mm | ||
| + | * XLH-883 Hugger / XLH-883 Deluxe / XLH-1200, 35 in / 889 mm | ||
| + | * Overall Height: ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) | ||
| + | * XLH-883 / XLH-883 Deluxe, 47.50 in / 1207 mm | ||
| + | * XLH-883 Hugger / XLH-1200, 49.75 in / 1264 mm | ||
| + | * Road Clearance: ((Harley-Davidson Sportster 1992 Service Manual pg 2-1)) | ||
| + | * XLH-883 / XLH-883 Deluxe / XLH-1200, 6.70 in / 170.2 mm | ||
| + | * XLH-883 Hugger, 4.50 in / 114.3 mm | ||
| + | * Weight (as shipped from the factory): ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) | ||
| + | * XLH-883, 488 lbs. / 221 kg | ||
| + | * XLH-883 Hugger, 485 lbs. / 220 kg | ||
| + | * XLH-883 Deluxe, 494 lbs. / 224 kg | ||
| + | * XLH-1200, 490 lbs. / 222 kg | ||
| + | |||
| + | ==== Engine ==== | ||
| + | * Engine type: 4 cycle Overhead Valves, 45 degree V2 ((Harley-Davidson Sportster 1993-1994 Service Manual pg 3-1,3-2, 3-3)) | ||
| + | * Displacement: | ||
| + | * 883cc: 53.9 ci | ||
| + | * 1201cc: 73.3 ci | ||
| + | * Compression Ratio: 9:1 | ||
| + | * HP: | ||
| + | * 883cc, 55 @ 6000 RPM | ||
| + | * 1200cc, 65 @ 5200 RPM | ||
| + | * Torque: | ||
| + | * 883cc, 50 ft/lbs at 4600 RPM | ||
| + | * 1200cc, 71 ft/lbs at 4000 RPM | ||
| + | * Bore: | ||
| + | * 883: 3 in / 76.2 mm | ||
| + | * 1200: 3.498 in / 88.8492 mm | ||
| + | * Stroke: 3.812 in / 96.8248 mm | ||
| + | * 4 Cams | ||
| + | * [[techtalk:ih:oil03|Gerotor type oil pump]]. \\ Oil pump pressure at operating temp (gauge mounted at oil pressure switch location): | ||
| + | * Minimum: 7-12 psi (idle, 1000 RPM) | ||
| + | * Normal riding conditions: 10-17 psi (2500 rpm) | ||
| + | * [[techtalk:evo:engctl01#electronic_ignition_systems|Ignition]]: Electronic Ignition System. | ||
| + | * Spark Plugs | ||
| + | * 12mm 6R12, Gap (.038"-.043"), Torque 11-18 ft-lb / 3-5 Nm | ||
| + | * [[techtalk:evo:engctl01#voes_-_vacuum-operated_electric_switch|VOES]] (vacuum-operated electric switch) for timing advance | ||
| + | * [[techtalk:evo:carb01#keihin_butterfly_non-cv_carburetor_stock_on_l1976-1987_sportsters|Fuel System]]: HD Keihin CV carburetor | ||
| + | |||
| + | ==== Capacities ===== | ||
| + | * Fuel Capacity: | ||
| + | * 2.25 gal / 8.5 l ((Harley-Davidson Sportster 1993-1994 Service Manual pg 2-1)) \\ Reserve: .25 gal / .946 l | ||
| + | * Oil Capacity: 3 qts. / 2.8 l | ||
| + | * Transmission Capacity: 32 oz / 946 ml | ||
| + | * Front Forks (per fork): | ||
| + | * XLH-883 / XLH-883 Deluxe / XLH-1200, Wet 9.0 oz / 266 ml, Dry 10.2 oz / 302 ml | ||
| + | * XLH-883 Hugger, Wet 10.7 oz / 316 ml, Dry 12.1 oz / 358 ml | ||
| + | |||
| + | ==== Clutch ==== | ||
| + | * Multi-Disc wet clutch-pack with alternate steel and fiber friction plates. | ||
| + | |||
| + | ==== Drivetrain ==== | ||
| + | * Constant Mesh ((Harley-Davidson Sportster 1993-1994 Service Manual pg 6-1)) | ||
| + | * Left Side Shifter | ||
| + | * Speeds - 4 Forward | ||
| + | * Number of Sprocket Teeth (all) | ||
| + | * Engine: 35 | ||
| + | * Clutch: 56 | ||
| + | * Clutch Sprocket to Engine Sprocket Ratio: 1.60:1 | ||
| + | * Transmission: | ||
| + | * 883cc Engine, 27 | ||
| + | * 1200cc Engine, 29 | ||
| + | * Rear Wheel: | ||
| + | * 883cc or 1200cc Engine, 61 | ||
| + | * Secondary Drive Belt: | ||
| + | * 883cc or 1200cc Engine, 128 (orange) | ||
| + | * Ratios | ||
| + | * 883cc Engine, 2.26:1 | ||
| + | * 1200cc Engine, 2.10:1 | ||
| + | * Overall Gear Ratios (XLH / XLS / XLX) ((Harley-Davidson Sportster 1991-1992 Service Manual pg 6-1)) \\ Overall gear ratios indicate number of engine revolutions required to drive rear wheel one revolution. | ||
| + | * Domestic 883cc Engine: | ||
| + | * 1st: 10.04 | ||
| + | * 2nd: 7.32 | ||
| + | * 3rd: 5.38 | ||
| + | * 4th: 4.39 | ||
| + | * 5th: 3.61 | ||
| + | * Domestic 1200cc Engine: | ||
| + | * 1st: 9.35 | ||
| + | * 2nd: 6.82 | ||
| + | * 3rd: 5.01 | ||
| + | * 4th: 4.09 | ||
| + | * 5th: 3.36 | ||
| + | |||
| + | ==== Tires ==== | ||
| + | Rim size and contour are cast or stamped into the exterior surface of the rim. \\ | ||
| + | * All 883 and 1200 Models ((Harley-Davidson Sportster 1991 Service Manual pgs 2-2, 2-3)) | ||
| + | * Front: | ||
| + | * For tube type laced (contour T19x2.50 TLA) or tubeless cast (contour T19x2.15 MT) 19" wheels: Dunlop D401 Elite S/T (100/90-19). | ||
| + | * Rear: | ||
| + | * For tube type laced or tubeless cast (contour T16x3.00D) 16" wheels: Dunlop D401 Elite S/T (130/90-16). | ||
| + | * Tire pressure based on overall weight. | ||
| + | * Up to 300 lb load including rider, passenger and cargo: | ||
| + | * Front 30 psi / 2.1 bar | ||
| + | * Rear 36 psi / 2.5 bar | ||
| + | * Up to GVWR maximum load: | ||
| + | * Front 30 psi / 2.1 bar | ||
| + | * Rear 40 psi / 2.8 bar | ||
| - | ===== Specifications ===== | + | ==== Brake Discs ==== |
| + | For all 883cc and 1200cc models; ((Harley-Davidson Sportster 1991 Service Manual pg 2-2)) \\ | ||
| + | * Diameter: | ||
| + | * Front, 11.5" / 292 mm | ||
| + | * Rear, 11.5" / 292 mm | ||
| + | * Minimum Thickness: | ||
| + | * Front, .180" / 4.57 mm | ||
| + | * Rear, .205" / 5.21 mm | ||
| ===== Models ===== | ===== Models ===== | ||
