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techtalk:evo:carb03 [2022/10/03 00:33] hippysmack [Subdocuments] |
techtalk:evo:carb03 [2024/01/02 22:09] (current) hippysmack |
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| ====== EVO: Carburetor, Intake Manifold & Exhaust ====== | ====== EVO: Carburetor, Intake Manifold & Exhaust ====== | ||
| ====== Intake Manifold ====== | ====== Intake Manifold ====== | ||
| + | ==== Subdocuments ==== | ||
| + | |||
| + | * [[techtalk:evo:carb03a|Installing Intake Manifold (27004-88A)]] \\ | ||
| + | |||
| ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&830|}}||||||| | ^{{techtalk:miscres:instruction_sheet_header_4.png?nolink&830|}}||||||| | ||
| | HD Sportster Manifold and Parts ||||||| | | HD Sportster Manifold and Parts ||||||| | ||
| |Year Model|Intake \\ Manifold| Flanges ||Intake Seal (2)|Carb \\ Insulating Spacer|OEM Carb \\ Keihin "Butterfly" \\ non-CV | | |Year Model|Intake \\ Manifold| Flanges ||Intake Seal (2)|Carb \\ Insulating Spacer|OEM Carb \\ Keihin "Butterfly" \\ non-CV | | ||
| |:::|:::|Front|Rear|:::|:::|:::| | |:::|:::|Front|Rear|:::|:::|:::| | ||
| - | |**86-87**|27004-86 \\ sold individually|27009-86|27010-86|26995-86A|27003-86|:::| | + | |**1986-1987**|27004-86 \\ sold individually|27009-86|27010-86|26995-86A|27003-86|:::| |
| |:::|:::|flange upgrade (Late 1986)||:::|insulator upgrade (1988)|:::| | |:::|:::|flange upgrade (Late 1986)||:::|insulator upgrade (1988)|:::| | ||
| |:::|:::|27009-86A|27010-86A|:::|27003-86A|:::| | |:::|:::|27009-86A|27010-86A|:::|27003-86A|:::| | ||
| Line 13: | Line 17: | ||
| |Year Model|Intake \\ Manifold| Flanges ||Intake Seal (2)|Carb Seal|OEM Carb \\ Keihin "CV"| | |Year Model|Intake \\ Manifold| Flanges ||Intake Seal (2)|Carb Seal|OEM Carb \\ Keihin "CV"| | ||
| |:::|:::|Front|Rear|:::|:::|:::| | |:::|:::|Front|Rear|:::|:::|:::| | ||
| - | |**88-89**|27004-88 \\ rubber intake \\ sold individually|27009-86A|27010-86A|26995-86A \\ w/ insert (2) \\ 29049-88|worm clamp|:::| | + | |**1988-1989**|27004-88 \\ rubber intake \\ sold individually|27009-86A|27010-86A|26995-86A \\ w/ insert (2) \\ 29049-88|worm clamp|:::| |
| |:::|:::|flange upgrade (1989)||:::|:::|:::| | |:::|:::|flange upgrade (1989)||:::|:::|:::| | ||
| |:::|:::|27009-86B|27010-86B|:::|:::|:::| | |:::|:::|27009-86B|27010-86B|:::|:::|:::| | ||
| - | |**90-03**|27004-88A \\ aluminum intake (27004-89) \\ sold as kit with \\ intake and carb seals|27009-86A|27010-86A|26995-86A|ring seal \\ 27002-89|:::| | + | |**1990-2003**|27004-88A \\ aluminum intake (27004-89) \\ sold as kit with \\ intake and carb seals|27009-86A|27010-86A|26995-86A|ring seal \\ 27002-89|:::| |
| - | |**04-06**|27024-04 \\ aluminum intake \\ sold as kit with \\ (map,seal,clip & screw)|27009-86A|27010-86A|26995-86A|ring seal \\ 27002-89|:::| | + | |**2004-2006**|27024-04 \\ aluminum intake \\ sold as kit with \\ (map,seal,clip & screw)|27009-86A|27010-86A|26995-86A|ring seal \\ 27002-89|:::| |
| - | ===== 90-03 Intake Manifold (27004-88A) ===== | + | \\ |
| + | | 1986-1987 Sportster Intake Manifold (27004-86) ((photos courtesy of Stripped Down Cycles [[https://www.ebay.com/str/strippeddowncycles?_trksid=p2047675.m3561.l2563|Link to Ebay Store:]] )) ||| | ||
| + | |{{:techtalk:evo:carb:1986-1987_sportster_intake_manifold_pic1_by_stripped_down_cycles.jpg?direct&300|}}|{{:techtalk:evo:carb:1986-1987_sportster_intake_manifold_pic2_by_stripped_down_cycles.jpg?direct&300|}}|{{:techtalk:evo:carb:1986-1987_sportster_intake_manifold_pic3_by_stripped_down_cycles.jpg?direct&300|}}| | ||
| - | ---- | + | | 1990-2003 Sportster Intake Manifold (27004-88A) sold as a kit w/ intake and carb seals. ((photos by Hippysmack)) || |
| - | + | ||
| - | Sold as a kit with intake and carb seals. \\ | + | |
| |Intake casting part number: (27004-89)|Shown with flanges. \\ Front: (27009-86A) Rear: (27010-86A)| | |Intake casting part number: (27004-89)|Shown with flanges. \\ Front: (27009-86A) Rear: (27010-86A)| | ||
| |{{:techtalk:evo:carb:intake_manifold_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:carb:intake_manifold_2_by_hippysmack.jpg?direct&300|}}| | |{{:techtalk:evo:carb:intake_manifold_1_by_hippysmack.jpg?direct&300|}}|{{:techtalk:evo:carb:intake_manifold_2_by_hippysmack.jpg?direct&300|}}| | ||
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| ===== 07 and Up Intake Manifold ===== | ===== 07 and Up Intake Manifold ===== | ||
| - | 2007-up (EFI) heads have a wider bolt pattern for the intake flanges. ((aswtacing of the XLFORUM http://xlforum.net/forums/showthread.php?p=5716946&highlight=intake+manifold#post5716946)) \\ | + | 2007-up (EFI) heads have a wider bolt pattern for the intake flanges. ((aswtacing of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-motor-engine/sportster-motorcycle-motor-top-end/195512-xr-heads-on-xl?highlight=intake+manifold#post4255444)) \\ |
| It's easier to get to the bolts on 07 and up intakes. \\ | It's easier to get to the bolts on 07 and up intakes. \\ | ||
| All the 2007+ heads have their manifold mating surfaces milled down about 1/16" as compared with carb type heads. \\ | All the 2007+ heads have their manifold mating surfaces milled down about 1/16" as compared with carb type heads. \\ | ||
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| If you don't get a wider manifold, there's a good chance you'll have issues with the seals being sucked into the intake ports on decel. | If you don't get a wider manifold, there's a good chance you'll have issues with the seals being sucked into the intake ports on decel. | ||
| - | {{:techtalk:evo:carb:intake_flanges_by_4-pac.jpg?direct&300|}} ((photo by 4-pac of the XLFORUM http://xlforum.net/forums/showthread.php?t=254258)) \\ | + | {{:techtalk:evo:carb:intake_flanges_by_4-pac.jpg?direct&300|}} ((photo by 4-pac of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/53895-06-carb-to-07-fuel-injection-conversion?t=254258)) \\ |
| ====== Intake Flanges ====== | ====== Intake Flanges ====== | ||
