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techtalk:evo:carb03a [2019/04/09 20:09]
hippysmack [Considerations]
techtalk:evo:carb03a [2019/04/09 20:27]
hippysmack [Installing the Intake]
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 ====== Installing the Intake ====== ====== Installing the Intake ======
 +Although this can be done with the fuel tank on, it's easier if you remove it. \\
 The idea is to align the manifold & the carb BEFORE tightening everything into their final positions. ((IXL2Relax of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2068828&​highlight=intake+manifold&​page=9)) \\ The idea is to align the manifold & the carb BEFORE tightening everything into their final positions. ((IXL2Relax of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2068828&​highlight=intake+manifold&​page=9)) \\
 This will help to prevent air leaks. \\ This will help to prevent air leaks. \\
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   * Install the intake on the heads with the carb seal in place.   * Install the intake on the heads with the carb seal in place.
   * Leave the intake mounting bolts loose.   * Leave the intake mounting bolts loose.
 +  * Line the inside of the seal with water or a thin film of oil to help the carb slide into it. \\ (you can also use a dab of water and dish soap solution)
   * Install the carb in the intake, the air cleaner on the carb and install the carb support on the heads loosely.   * Install the carb in the intake, the air cleaner on the carb and install the carb support on the heads loosely.
   * Then wiggle the intake up/down and visually inspect the seal top to bottom for evenness. ​     * Then wiggle the intake up/down and visually inspect the seal top to bottom for evenness. ​  
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 |Install the carb and carb support. \\ (air cleaner backing plate or other aftermarket) ((photo by Hippysmack))|Getting to the carb side bolts isn't easy from this \\ point of view. ((photo by Hippysmack))| |Install the carb and carb support. \\ (air cleaner backing plate or other aftermarket) ((photo by Hippysmack))|Getting to the carb side bolts isn't easy from this \\ point of view. ((photo by Hippysmack))|
 |{{:​techtalk:​evo:​carb:​intake_manifold_10_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​carb:​intake_manifold_11_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​carb:​intake_manifold_10_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​carb:​intake_manifold_11_by_hippysmack.jpg?​direct&​300|}}|
 +
 +You can use a long ball type Allen wrench on the intake bolts. \\
 +But it may be difficult to get them fully inside the screws at the angle you're at. \\
 +If so, it will be difficult to get them torqued as the wrench will slip out of the screw socket. \\
 +That's where removing the top left motor mount comes in handy also. \\
 +You can get both hands in there to install the wrench with variations of where you can pull from. \\
  
 |If you remove the top left motor mount, you'll have \\ easier access to the intake bolts. ((photo by Hippysmack))|Then you can get both hands in there to install \\ the wrench with several pulling options on the bolts. ((photo by Hippysmack))| |If you remove the top left motor mount, you'll have \\ easier access to the intake bolts. ((photo by Hippysmack))|Then you can get both hands in there to install \\ the wrench with several pulling options on the bolts. ((photo by Hippysmack))|