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techtalk:evo:engctl03t [2019/12/20 05:20] hippysmack [Replacing EFI Fuel Filter on 2013 883N] |
techtalk:evo:engctl03t [2024/01/03 05:59] (current) hippysmack |
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====== EVO: Engine Control - Sub-03T ====== | ====== EVO: Engine Control - Sub-03T ====== | ||
====== Replacing EFI Fuel Filter on 2013 883N ====== | ====== Replacing EFI Fuel Filter on 2013 883N ====== | ||
- | Article by Blue Scoot of the XLFORUM \\ | + | Base article by Blue Scoot of the XLFORUM \\ |
\\ | \\ | ||
+ | |||
+ | //**Caution**: Do not use solvents or other products that contain chlorine on plastic fuel system components. \\ Chlorine can degrade plastic fuel system components, which can cause a loss of fuel system pressure or engine stalling and could result in death or serious injury. // ((2013 HD Sportster FSM pg 4-57)) \\ | ||
+ | |||
+ | The fuel filter element is located in the fuel pump assembly inside the fuel tank. \\ Check the fuel hose and fittings for leaks. \\ | ||
The fuel filter kit from Drag Specialties was $39.99. The Harley kit, PN 75304-07a looks pretty much the same as the DS kit). \\ | The fuel filter kit from Drag Specialties was $39.99. The Harley kit, PN 75304-07a looks pretty much the same as the DS kit). \\ | ||
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The one extra piece you will need to get from the dealer is the Gasket which runs about $20 \\ | The one extra piece you will need to get from the dealer is the Gasket which runs about $20 \\ | ||
- | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_1_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_2_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_1_by_screw_loose_dan.jpg?direct&300|}} ((photo by Screw Loose Dan of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) \\ | + | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_1_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_2_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_1_by_screw_loose_dan.jpg?direct&300|}} ((photo by Screw Loose Dan of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) \\ |
Here are the steps in the FSM to remove and replace the old filter: ((2013 HD Sportster FSM pg 4-57)) \\ | Here are the steps in the FSM to remove and replace the old filter: ((2013 HD Sportster FSM pg 4-57)) \\ | ||
- | - Purge the fuel supply hose of high pressure gasoline and disconnect fuel supply hose from the fuel pump module. | + | - Purge the fuel supply hose of high pressure gasoline and disconnect fuel supply hose from the fuel pump module. \\ //To prevent spray of fuel, purge the system of high-pressure fuel before the supply line is disconnected. \\ Gasoline is extremely flammable and highly explosive which could result in death or serious injury. |
- | - Remove the seat. | + | // - Remove the seat. |
- Remove main fuse. \\ (From the FSM) To prevent accidental vehicle start-up, which could cause death or serious injury, remove the main fuse before proceeding. | - Remove main fuse. \\ (From the FSM) To prevent accidental vehicle start-up, which could cause death or serious injury, remove the main fuse before proceeding. | ||
- Drain and remove fuel tank. | - Drain and remove fuel tank. | ||
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Once you have the screws removed, pull out the pump from the tank. You have to kind of wiggle it out and do a bit of tilting and twisting. \\ | Once you have the screws removed, pull out the pump from the tank. You have to kind of wiggle it out and do a bit of tilting and twisting. \\ | ||
- | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_3_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_4_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_5_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) \\ | + | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_3_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_4_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_5_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) \\ |
Once cleared then pull the pump out safely and you can begin the process of removing the filter. \\ | Once cleared then pull the pump out safely and you can begin the process of removing the filter. \\ | ||
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Note the comparison of the new filter. \\ | Note the comparison of the new filter. \\ | ||
- | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_6_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_7_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_8_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) \\ | + | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_6_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_7_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_8_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) \\ |
Put the new filter into the white tube and make sure to press it down firmly. Then replace the O-ring. \\ | Put the new filter into the white tube and make sure to press it down firmly. Then replace the O-ring. \\ | ||
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Note the comparison of the pick up socks. \\ | Note the comparison of the pick up socks. \\ | ||
- | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_9_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_10_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_11_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) \\ | + | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_9_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_10_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_11_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) \\ |
Make sure you line up the holes and push the new pickup sock on. \\ | Make sure you line up the holes and push the new pickup sock on. \\ | ||
Then put the new zip ties on and the crimp ring to hold the new pick up sock on. \\ | Then put the new zip ties on and the crimp ring to hold the new pick up sock on. \\ | ||
- | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_12_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_13_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_14_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) \\ | + | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_12_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_13_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_14_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) \\ |
Now you're ready to put the pump assembly back into the tank. Make sure to trim the excess zip ties. \\ | Now you're ready to put the pump assembly back into the tank. Make sure to trim the excess zip ties. \\ | ||
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Then put the T25 Torx screws back into the tank, torque them to 40-45 in-lbs (4.5-5.1 Nm) in a cross pattern and put everything back together. \\ | Then put the T25 Torx screws back into the tank, torque them to 40-45 in-lbs (4.5-5.1 Nm) in a cross pattern and put everything back together. \\ | ||
- | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_15_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_16_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_17_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM http://xlforum.net/forums/showthread.php?t=2014282)) \\ | + | {{:techtalk:evo:engctl:replacing_efi_fuel_filter_15_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_16_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) {{:techtalk:evo:engctl:replacing_efi_fuel_filter_17_by_blue_scoot.jpg?direct&250|}} ((photo by Blue Scoot of the XLFORUM https://www.xlforum.net/forum/sportster-motorcycle-forum/sportster-motorcycle-intake-and-exhaust/sportster-motorcycle-air-intake-carburetor-efi-fuel-and-exhaust/189167-efi-fuel-filter-replacement?t=2014282)) \\ |