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techtalk:evo:engmech04j [2021/07/08 00:03]
hippysmack [Ream and Lap the New Bushing]
techtalk:evo:engmech04j [2021/07/08 00:15]
hippysmack [Check the shaft in bushing clearance]
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   - Measure and record the I.D of the rocker arm bushing with a telescoping bore gauge and caliper.   - Measure and record the I.D of the rocker arm bushing with a telescoping bore gauge and caliper.
   - Subtract the shaft dia. from the bushing I.D. and match that number against the wear limit specs.   - Subtract the shaft dia. from the bushing I.D. and match that number against the wear limit specs.
-    * If the bushing is at or past the service wear limit, ​proceed ​to "​replacing ​the bushings" as in below+    ​* If the bushing is within service limit, install the rocker arm as is. 
 +    ​* If the bushing is at or past the service wear limit
 +      * Proceed to [[techtalk:​evo:​engmech04j#​rocker_arm_bushing_replacement|Replacing the Rocker Arm Bushings]] below. 
 +      * If you choose not to replace the bushingit is advised ​to replace ​the entire rocker arm. \\ New rocker arms come with new pre-sized ​bushings.
  
 |{{:​techtalk:​evo:​engmech:​mic_the_rocker_arm_shaft_2_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​engmech:​mic_the_rocker_arm_bushing_bore_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​engmech:​mic_the_rocker_arm_bushing_bore_2_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​engmech:​mic_the_rocker_arm_shaft_2_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​engmech:​mic_the_rocker_arm_bushing_bore_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​engmech:​mic_the_rocker_arm_bushing_bore_2_by_hippysmack.jpg?​direct&​300|}}|
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 |{{:​techtalk:​evo:​engmech:​rocker_arm_inspection_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​engmech:​rocker_arm_inspection_2_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​engmech:​rocker_arm_inspection_3_by_hippysmack.jpg?​direct&​300|}}| |{{:​techtalk:​evo:​engmech:​rocker_arm_inspection_1_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​engmech:​rocker_arm_inspection_2_by_hippysmack.jpg?​direct&​300|}}|{{:​techtalk:​evo:​engmech:​rocker_arm_inspection_3_by_hippysmack.jpg?​direct&​300|}}|
 ====== Rocker Arm Bushing Replacement ====== ====== Rocker Arm Bushing Replacement ======
 +This procedure is ONLY needed IF you want to replace the bushings but not the rocker arms. \\
 +New rocker arms come with new bushings that have already been properly sized for the rocker arm shafts. \\
 + 
 A helpful suggestion is to mic the bushings closely and several times to be sure you need to before replacing them. ((Hippysmack of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2072192)) \\ A helpful suggestion is to mic the bushings closely and several times to be sure you need to before replacing them. ((Hippysmack of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=2072192)) \\
 If the rocker arm pads or the pushrod cups are worn badly, it'd probably be best to just replace the arms instead. \\ If the rocker arm pads or the pushrod cups are worn badly, it'd probably be best to just replace the arms instead. \\