Differences
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techtalk:evo:transfinal04 [2019/06/11 08:59] ixl2relax [Shifter Assembly] |
techtalk:evo:transfinal04 [2021/05/16 02:29] ixl2relax [Mainshaft Fifth Gear Ball Bearing] |
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| ===== Shifter Assembly ===== | ===== Shifter Assembly ===== | ||
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| (NOTE that the parts manual for 2004 & 2005 shows the Rubber Washer installed first & then the Oil Seal - but this is **WRONG!**) | (NOTE that the parts manual for 2004 & 2005 shows the Rubber Washer installed first & then the Oil Seal - but this is **WRONG!**) | ||
| - | On installs, be sure to put tape over the splines on the shifter shaft before installing the oil seal to prevent the splines from cutting the seal. | + | On installs, make sure the shaft is free from debris or rust and be sure to put tape over the splines on the shifter shaft before installing the oil seal to prevent the splines from cutting the seal. |
| - | To increase the tightness of the oil seal, after installing the rubber washer, you might install one or two o-rings to take up the gap between the shift lever and the washer. The o-rings do not seal against leaking oil but, instead, they put additional pressure on the oil seal in the primary cover cavity, which does help to seal against leaks. | + | To increase the tightness of the oil seal (as often suggested by SportsterPaul), after installing the rubber washer, you might install one or two o-rings to take up the gap between the shift lever and the washer. The o-rings do not seal against leaking oil but, instead, they put additional pressure on the oil seal in the primary cover cavity, which does help to seal against leaks. |
| - | {{:techtalk:evo:transfinal:shiftershaft-tapeoversplines-manborn.jpg?335|}} | + | {{:techtalk:evo:transfinal:wire_brush_shifter_shaft_by_cjburr.jpeg?direct&335|}} ((photo by cjburr of the XLFORUM http://xlforum.net/forums/showthread.php?t=49915)) {{:techtalk:evo:transfinal:shiftershaft-tapeoversplines-manborn.jpg?335|}} \\ |
| - | {{:techtalk:evo:transfinal:shiftershaft-oringmod-4pac.jpg?400|}} | + | |
| + | {{:techtalk:evo:transfinal:shiftershaft-oringmod-4pac.jpg?400|}} \\ | ||
| Some XLForum reference threads:\\ | Some XLForum reference threads:\\ | ||
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| ===== Mainshaft Fifth Gear Ball Bearing ===== | ===== Mainshaft Fifth Gear Ball Bearing ===== | ||
| - | 1997-2005 Mainshaft 5th Gear Bearing - Used on All Models ((04-05 HD Sportster Parts Catalogs)) | + | 1991-2005 Mainshaft 5th Gear Bearing - Used on All Models ((04-05 HD Sportster Parts Catalogs)) |
| * 8996A - Ball Bearing | * 8996A - Ball Bearing | ||
| + | * 33344-85 - Drive Sprocket Spacer (1991-E1994) | ||
| + | * 33344-94 - Drive Sprocket Spacer (L1994-2005) | ||
| 2006 and later Mainshaft 5th Gear Bearing - Used on All Models (except XR-1200 / XR1200X) ((06 and up HD Sportster Parts Catalogs)) | 2006 and later Mainshaft 5th Gear Bearing - Used on All Models (except XR-1200 / XR1200X) ((06 and up HD Sportster Parts Catalogs)) | ||
| - | * 8964 - Ball Bearing | + | * 8964 - Ball Bearing w/Built-in Drive Sprocket Spacer |
| Mainshaft 5th Gear Bearing - Used on XR-1200 and XR1200 Models ((09 and up HD Sportster Parts Catalogs)) | Mainshaft 5th Gear Bearing - Used on XR-1200 and XR1200 Models ((09 and up HD Sportster Parts Catalogs)) | ||
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| * 33354-08 - Spacer | * 33354-08 - Spacer | ||
| + | {{:techtalk:evo:transfinal:mainshaft-5thgear-compare-1994-2006.jpg?600|}} | ||
| + | \\ | ||
| ===== Final Drive (Trans to Rear Wheel) ===== | ===== Final Drive (Trans to Rear Wheel) ===== | ||
