Differences

This shows you the differences between two versions of the page.

--- techtalk:evo:transfinal04 [2021/05/16 03:01]
ixl2relax [Mainshaft Fifth Gear Ball Bearing]
+++ techtalk:evo:transfinal04 [2022/03/20 04:24]
hippysmack [Shifter Assembly]
@@ Line 13: / Line 13: @@
 ===== Shifter Assembly =====
-{{:techtalk:evo:transfinal:shifter-assemby-04later.jpg?400|}}((pic from AB,Frank http://xlforum.net/forums/showthread.php?t=1799188)) {{:techtalk:evo:transfinal:shiftershaft-oilseal-37107-06-manborn.jpg?400|}} {{:techtalk:evo:transfinal:shiftershaft-bushing-40574-06.jpg?200|}}
+{{:techtalk:evo:transfinal:shifter-assemby-04later.jpg?400|}}((pic from AB,Frank http://xlforum.net/forums/showthread.php?t=1799188)){{:techtalk:evo:transfinal:shiftershaft-oilseal-37107-06-manborn.jpg?400|}}{{:techtalk:evo:transfinal:shiftershaft-bushing-40574-06.jpg?200|}}
 **2004-2005 vs 2006+ Shifter Assembly**\\
@@ Line 19: / Line 19: @@
 the previous version and therefore the hole in the primary cover is larger & the bushing & oil seal is different.
-^ Part Description ^ 2004-05 P/N ^ 2006-2007 P/N ^ 2008-later P/N |
+^ Part Description ^ 2004-05 P/N ^ 2006-later P/N |
-| Shifter Assembly |  34014-02B   |  34014-06A  ||
+| Shifter Assembly |  34014-02B   |  2006-2008 ---- 34014-06\\ 2009-later --- 34014-06A  |
-| Shaft Bushing+   |  40520-63    |  40574-06A  ||
+| Shaft Bushing+   |  40520-63    |  40574-06A  |
-| Shaft Oil Seal+  |  11000101++  |  37107-06   ||
+| Shaft Oil Seal+  |  11000101++  |  37107-06   |
-| Shaft Washer     |  7019        |  7019  |  7080  |
+| Shaft Washer     |  7019        |  2006-2007 ---- 7019\\ 2008-later ---- 7080  |
-^ ^ 04-05 Primary Covers P/N ^ 06-later Primary Covers P/N ||
+^ ^ 04-05 Primary Covers P/N ^ 06-later Primary Covers P/N |
-| The 04-05 covers\\ are not inter-\\ changeable with\\ the 06+ versions | Polished - 25430-04\\ Chrome - 25460-04\\ Silver - 25471-04\\ Black - 25307-05 ('05) | Polished - 25430-06\\ Chrome - 25460-06\\ Silver - 25471-06\\ Black - 25307-06\\ Grey - 60830-07 ('07+) ||
+| The 04-05 covers\\ are not inter-\\ changeable with\\ the 06+ versions | Polished - 25430-04\\ Chrome - 25460-04\\ Silver - 25471-04\\ Black - 25307-05 ('05) | Polished - 25430-06\\ Chrome - 25460-06\\ Silver - 25471-06\\ Black - 25307-06\\ Grey - 60830-07 ('07+) |
-| All of these may have the same Internal Casting # 34951-04 which can be confusing ||||
+| All of these may have the same Internal Casting # 34951-04 which can be confusing |||
-+__06-later - The outer diameter of the seal is larger, the bushings have a shoulder and press in place from the inside of the cover. ((oo_buck_us in Post#15 - http://xlforum.net/forums/showthread.php?t=1560232))\\
++__06-later - The outer diameter of the seal is larger, the bushing has a shoulder and presses in place from the inside of the cover. ((oo_buck_us in Post#15 - http://xlforum.net/forums/showthread.php?t=1560232))\\
-++_latest P/N (orig P/N 37101-84)\\
+++_latest P/N is 11000101 with 'garter spring' inside (old P/N 37101-84/A/B - no spring). Dims per James Gasket - 13 x 19 x 4\\
+... Cometic Equiv of 11000101 is C10213\\
-\\
+===== The Shifter Shaft Seal =====
-On all models:
+**Install On all models:**\\
 The oil seal can be removed without removing the primary cover - remove the lever, then use a pick or screwdriver to pry the seal out of the cavity.
-The Oil Seal is installed first, followed by the washer/spacer\\
-(NOTE that the parts manual for 2004 & 2005 shows the Rubber Washer installed first & then the Oil Seal - but this is **WRONG!**)
 On installs, make sure the shaft is free from debris or rust and be sure to put tape over the splines on the shifter shaft before installing the oil seal to prevent the splines from cutting the seal.
-To increase the tightness of the oil seal (as often suggested by SportsterPaul), after installing the rubber washer, you might install one or two o-rings to take up the gap between the shift lever and the washer. The o-rings do not seal against leaking oil but, instead, they put additional pressure on the oil seal in the primary cover cavity, which does help to seal against leaks.
 {{:techtalk:evo:transfinal:wire_brush_shifter_shaft_by_cjburr.jpeg?direct&335|}} ((photo by cjburr of the XLFORUM http://xlforum.net/forums/showthread.php?t=49915)) {{:techtalk:evo:transfinal:shiftershaft-tapeoversplines-manborn.jpg?335|}} \\
-{{:techtalk:evo:transfinal:shiftershaft-oringmod-4pac.jpg?400|}} \\
+The Oil Seal is installed first, followed by the washer/spacer (the '04-'05 Parts Manual may show the **WRONG** order).\\
+NOTE: There is a [[http://sportsterpedia.com/lib/exe/fetch.php/pdf-bulletin:tsb1350.pdf|TSB (M-1350)]] related to the 'NEW' Shifter Shaft Seal P/N 11000101 being installed with Special Tool HD-51337. The new seal has a 'garter spring' to help seal the shifter shaft from leaks. In this TSB, the following caution is made: If the tool is not used, install seal to a depth of 0.125-0.135 inches. DO NOT bottom the seal in the bore. Bottoming the seal will damage it and prevent it from sealing properly. (While this bulletin refers to Big Twins with 6-spd transmissions, this shifter shaft seal is used on other models, including the Sportsters.)
+NOTE: Some owners have mistakenly gotten 2006-later covers and installed on 2004-05 engines. Neither stock shifter shaft seals would fit correctly, but purchasing an aftermarket seal, 12mm x 22mm x 5mm R23, seems to fit.((See post#15 from 93trident of the XLForum - http://xlforum.net/forums/showthread.php?t=2079676))
+Also see the Sportsterpedia Primary Cover info [[techtalk:evo:priclutch02|HERE]].
+To increase the tightness of the oil seal (as often suggested by SportsterPaul), after installing the rubber washer, you might install one or two o-rings to take up the gap between the shift lever and the washer. The o-rings do not seal against leaking oil but, instead, they put additional pressure on the oil seal in the primary cover cavity, which does help to seal against leaks. (But be sure you are installing the seal correctly as mentioned above, not bottoming in the bore.)
+{{:techtalk:evo:transfinal:shiftershaft-oringmod-4pac.jpg?400|}} {{:techtalk:evo:transfinal:06-21-shiftershaft-oilseal-bushing-bore.jpg?400|}}\\
 Some XLForum reference threads:\\

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