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techtalk:evo:wheels02 [2020/04/11 21:34]
hippysmack [Brake System]
techtalk:evo:wheels02 [2020/05/18 07:53]
ixl2relax [Replacing Brake Pads]
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 ====== Replacing Brake Pads ====== ====== Replacing Brake Pads ======
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 ===== 2001 Style Caliper ===== ===== 2001 Style Caliper =====
 **Wrench Sizes & Torque Specs** \\ \\ **Caution** the use of 6-point sockets and vise-grips will round off the bolt corners. ((Jheitt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519)) **Wrench Sizes & Torque Specs** \\ \\ **Caution** the use of 6-point sockets and vise-grips will round off the bolt corners. ((Jheitt of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​p=5667519#​post5667519))
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 The 2000 and newer bikes have a completely different mounting boss for the brakes. If you want to upgrade to Brembo calipers you're going to need the lowers from a 2000 and newer model. The stock aluminum style is the same price as the chrome version (at retail) so if you like chrome, it's definitely the way to go. ((ReddTigger @ http://​xlforum.net/​forums/​showthread.php?​t=908530)) The 2000 and newer bikes have a completely different mounting boss for the brakes. If you want to upgrade to Brembo calipers you're going to need the lowers from a 2000 and newer model. The stock aluminum style is the same price as the chrome version (at retail) so if you like chrome, it's definitely the way to go. ((ReddTigger @ http://​xlforum.net/​forums/​showthread.php?​t=908530))
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 +===== 2004 Style Caliper =====
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 +When removing the rear caliper pin bolt (44184-04) and raising the caliper, the brake pads will rotate and come out of the retention clip. ((HD Tech Tip #58 dated 5-10-2004)) \\
 +During reassembly you must be certain to visually check that the brake pads are properly reinserted into the retention clip. \\
 +If the pads are not positioned properly you will cross thread the pin bolt in the aluminum caliper during reassembly. \\
 +A cross-threaded caliper pin bolt may permit the caliper to rock side to side on the bracket when the brake is applied causing drag and noise. \\
  
 ===== Master Cylinder ===== ===== Master Cylinder =====