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techtalk:ih:engmech01g [2022/03/22 05:59]
hippysmack [Torque Specs]
techtalk:ih:engmech01g [2022/10/06 21:57] (current)
hippysmack [Torque Sequence]
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 ====== Cam Cover Gasket ====== ====== Cam Cover Gasket ======
-[[techtalk:​ih:​engmech01c#upper_oil_feed_galley|Click Here]] to read more about gearcase ​changes ​around ​the upper feed galley. \\+[[techtalk:​ih:​engmech01#cam_cover_gasket|Click Here]] to view a list of cam cover gaskets and more information on case changes ​that affected ​the gaskets. \\ 
  
 **Make sure to use the correct gasket for your engine/​cover specifics**. \\ **Make sure to use the correct gasket for your engine/​cover specifics**. \\
 There were changes to the upper feed galley that dictate a specific gasket, especially between 1979-1982 models. \\ There were changes to the upper feed galley that dictate a specific gasket, especially between 1979-1982 models. \\
 +The upper oil feed galley was redesigned during the 1979-1982 and according to the MoCo, the gasket must fit the case design. \\
  
-**1957-E1982 right cases with the small boss and __upper oil feed oil slot__:** \\ 
-1952-1976 K and Sportsters original gasket (25224-52), designed with an upper feed oil hole. Updated gasket (25224-52A). \\ 
-1977-L1981 and some E1982 Sportsters original gasket (25224-52A) original had a single for the upper feed galley passage. \\ 
-The original gasket was updated in Nov. 1979 with a short slanted slot added to match the gearcase modification in L1979-E1980 models. ((TSB M-778 dated May 13, 1980)) \\ 
-And the updated -52A gasket replaced the -52 gasket for 1952-1976 models in the -78B catalog. \\ 
- 
-**1982-1985 and some L1981 right cases with the large boss and __upper oil feed hole__:** \\ 
-L1981-1985 Sportsters use gasket (25263-81), designed with a long horizontal slot. \\ 
- 
-|  1957-E1982 oil feed slot ((photo courtesy of Ebay seller, inlinefabrication. [[https://​www.ebay.com/​str/​inlinefabrication|Link to Ebay Store]] ))   ​| ​ L1981-1985 oil feed hole ((photo courtesy of c3cycle.com,​ Link to site: https://​www.c3cycle.com/​)) ​ | 
-|{{:​techtalk:​ih:​engmech:​1972_xlch_gearcase_oil_galley_by_inlinefabrication.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​1984l_xls_gearcase_oil_galley_by_c3-cycle-tech.jpg?​direct&​300|}}| 
- 
-|  Cam Cover Gasket (25224-52A) ((photo courtesy of Ebay seller, jrsvintageharley1990. [[https://​www.ebay.com/​str/​jrsvintageharleyparts?​_trksid=p2047675.l2563|Link to Ebay Store]] ​ ))  |  Cam Cover Gasket (25263-81) ​ | 
-|{{:​techtalk:​ih:​engmech:​1977-l1981_and_some_1982_sportsters_cam_cover_gasket_25224-52a_by_jrsvintageharley1990.jpg?​direct&​300|}}|{{:​techtalk:​ih:​engmech:​1982-1985_and_some_l1981_sportsters_cam_cover_gasket_25263-81_by_jrsvintageharley1990.jpg?​direct&​300|}}| 
  
 ====== Cam Cover Fastener List ====== ====== Cam Cover Fastener List ======
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 The fasteners for 1952-E1981 can be changed out to socket head screws to keep from having to deal with slotted, phillips or posidrive heads. \\ The fasteners for 1952-E1981 can be changed out to socket head screws to keep from having to deal with slotted, phillips or posidrive heads. \\
 The list below shows factory screws and sizes. \\ The list below shows factory screws and sizes. \\
 +Here is a [[https://​www.boltdepot.com/​Socket_flat_head.aspx|link to Bolt Depot]] for their "​Socket Flat Head" fasteners page (zinc, chrome, stainless or allow). \\
  
   * **1952-1970 K/Sportster Cam Covers Use**:   * **1952-1970 K/Sportster Cam Covers Use**:
     * (9) Cover Screws.     * (9) Cover Screws.
       * 1/4" x 20 x 1-1/2" Oval Slotted Head Bolt Screw (2345) x 3. \\ 1/4" x 20 x 2-5/​16"​ Oval Slotted Head Screw (2353) x 5. \\ 1/4" x 20 x 2-1/4" Oval Slotted Head Screw (2352) x 1.       * 1/4" x 20 x 1-1/2" Oval Slotted Head Bolt Screw (2345) x 3. \\ 1/4" x 20 x 2-5/​16"​ Oval Slotted Head Screw (2353) x 5. \\ 1/4" x 20 x 2-1/4" Oval Slotted Head Screw (2352) x 1.
 +      * Colony replacement kit (8895-9) ​
     * (2) Generator Mounting Bolts.     * (2) Generator Mounting Bolts.
       * 5/16" x 24 Bolt (30013-52) x 2. Angled shank under head to sit flush in mounting hole.       * 5/16" x 24 Bolt (30013-52) x 2. Angled shank under head to sit flush in mounting hole.
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 It is a cross pattern in the middle and following side to top screws in pattern and this same sequence can be used on 1957-1991 model cam covers. \\ It is a cross pattern in the middle and following side to top screws in pattern and this same sequence can be used on 1957-1991 model cam covers. \\
 Since getting all the screws evenly tightened has always been the goal, the 92 torque sequence can't hurt if you'd like to use it. \\ Since getting all the screws evenly tightened has always been the goal, the 92 torque sequence can't hurt if you'd like to use it. \\
 +This will help keep you from snapping screws, cracking the case or creating oil leaks. \\ 
 +Don't try to get to the torque spec all at once. Divide the intended torque into steps using at least 2 full passes (3 is better). \\
 +It's a small torque spec but even torque on all screws is the goal, not the spec. \\
 +[[techtalk:​ref:​tools025#​reftools_fasteners|Click Here]] to see the torque wrench page. \\
 +On the right menu, click on "Using a Torque Wrench"​ scroll down to Technique. \\
 +It's safer to use a beam type wrench on these fasteners than a clicker type wrench. \\
  
-Below are pics with the adapted sequence shownUse at your own discrepancy. \\+|  Beam type in/lb torque wrench w/ hex adapter ((photo by Hippysmack)) ​ | 
 +|{{:​techtalk:​ref:​tools:​torque_wrench_with_hex_bit_adapters_by_hippysmack.jpg?​direct&​300|}}|
  
 +Below are pics with the adapted sequence shown. Use at your own discrepancy. \\
 +Using this sequence, you will get more of an equal torque around the cover, better fit and less chance of leaks later. \\
 + 
 {{:​techtalk:​ih:​engmech:​1957-1970_sportster_cam_cover_torque_sequence_by_motorcycle_dreams.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, Motorcycle Dreams, labeled by Hippysmack. [[https://​www.ebay.com/​str/​motorcycledreams|Link to Ebay Store:]] )) {{:​techtalk:​ih:​engmech:​1971-e1981_sportster_cam_cover_torque_sequence_by_57harleyrider.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, 57harleyrider,​ labeled by Hippysmack. [[https://​www.ebay.com/​str/​57harleyrider|Link to Ebay Store]] )) {{:​techtalk:​ih:​engmech:​1981l-1985_sportster_gearcase_cover_torque_sequence_by_nitrofrankie_go-fast_hd.jpg?​direct&​300|}} ((photo courtesy of NitroFrankie Go-Fast HD, labeled by Hippysmack. [[https://​www.ebay.com/​sch/​m.html?​item=194837126341&​_ssn=ct_kustoms&​_ipg=200&​rt=nc|Link to Ebay Items for Sale Page]] )) {{:​techtalk:​ih:​engmech:​1957-1970_sportster_cam_cover_torque_sequence_by_motorcycle_dreams.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, Motorcycle Dreams, labeled by Hippysmack. [[https://​www.ebay.com/​str/​motorcycledreams|Link to Ebay Store:]] )) {{:​techtalk:​ih:​engmech:​1971-e1981_sportster_cam_cover_torque_sequence_by_57harleyrider.jpg?​direct&​300|}} ((photo courtesy of Ebay seller, 57harleyrider,​ labeled by Hippysmack. [[https://​www.ebay.com/​str/​57harleyrider|Link to Ebay Store]] )) {{:​techtalk:​ih:​engmech:​1981l-1985_sportster_gearcase_cover_torque_sequence_by_nitrofrankie_go-fast_hd.jpg?​direct&​300|}} ((photo courtesy of NitroFrankie Go-Fast HD, labeled by Hippysmack. [[https://​www.ebay.com/​sch/​m.html?​item=194837126341&​_ssn=ct_kustoms&​_ipg=200&​rt=nc|Link to Ebay Items for Sale Page]] ))
 ====== Installing the Cover ====== ====== Installing the Cover ======