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techtalk:ih:oil03f [2019/12/21 20:23]
hippysmack [Check Ball]
techtalk:ih:oil03f [2024/01/01 18:50] (current)
hippysmack
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 ====== IH: Oiling & Lubrication - Sub-03F ====== ====== IH: Oiling & Lubrication - Sub-03F ======
 ====== 57-76 Oil Pump - Individual Parts and Pics ====== ====== 57-76 Oil Pump - Individual Parts and Pics ======
 +===== Sub Documents =====
 +  * [[techtalk:​ref:​engmech04k|Breather Valves (1957-Up)]] (list of breather valve changes)
 +  * [[techtalk:​ref:​engmech07g|Further Study of the Timed Breather Valve]]
  
-====== Oil Check Valve ======+====== Oil Check Ball and Spring ​====== 
 +See also [[techtalk:​ih:​oil03g#​check_ball_seat_repair|Check ball seat repair]] in the IH Oil Pump section of the Sportsterpedia. \\
  
-The oil pump check valve is in the front of the oil pumpIt's a spring and a steel ball set up. \\+The oil pump check ball is in the front of the oil pumpIt's a spring and a steel ball set up. \\
 The red area in the pic below is the spring & ball sit. \\ The red area in the pic below is the spring & ball sit. \\
  
 +Used until mid 1958, the tail of check fits inside the hollow center guide bore of the fitting. ((photo by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​129161-while-waiting-on-the-paint-to-dry-and-we-thought-it-was-the-ballcheck/​page2?​t=1347614&​page=2)) \\
 +Note that there is no inner face seal surface on the fitting to further isolate the pressure switch port from the '​backside'​ of the check. \\
  
-{{:​techtalk:​ih:​oil:​57-76_oil_pump_check_valve_location_by_ironheadjunkie_annotated_by_hippysmack.jpg?​direct&​300|}} ((photo by ironheadjunkie of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1490437)) \\+{{:​techtalk:​ih:​oil:​57-76_oil_pump_check_valve_location_by_ironheadjunkie_annotated_by_hippysmack.jpg?​direct&​300|}} ((photo by ironheadjunkie of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​137313-flywheel-plug-oil-pump-check-valve?​t=1490437)) \\
  
- 
-===== Check Ball ===== 
-See also [[techtalk:​ih:​oil03g#​check_ball_seat_repair|Check ball seat repair]] in the IH Oil Pump section of the Sportsterpedia. \\ 
- 
-Used until mid 1958, the tail of check fits inside the hollow center guide bore of the fitting. ((photo by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showthread.php?​t=1347614&​page=2)) \\ 
-Note that there is no inner face seal surface on the fitting to further isolate the pressure switch port from the '​backside'​ of the check. \\ 
 {{:​techtalk:​ih:​oil:​oil_pump_check_spring_by_dr_dick.jpg?​direct&​300|}} {{:​techtalk:​ih:​oil:​oil_pump_check_ball_57-58_sportster_by_dr_dick.jpg?​direct&​300|}} \\ {{:​techtalk:​ih:​oil:​oil_pump_check_spring_by_dr_dick.jpg?​direct&​300|}} {{:​techtalk:​ih:​oil:​oil_pump_check_ball_57-58_sportster_by_dr_dick.jpg?​direct&​300|}} \\
  
-====== Check Spring ====== +There were 3 springs used from 52-76. ((Dr Dick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154753-oil-pump-spring-wake-up-call/​page2?​t=1661356&​page=2)) \\
-There were 3 springs used from 52-76. ((Dr Dick of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1661356&​page=2)) \\+
 (52-56 also used a second valve- pressure relief). \\ (52-56 also used a second valve- pressure relief). \\
  
   - 52-E57: (26363-36)   - 52-E57: (26363-36)
   - L57-E72: (26364-57)   - L57-E72: (26364-57)
-    * Wire length: 1-15/​64"​ ((The Doctor71 of the XLFORUM of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1661356)) +    * Wire length: 1-15/​64"​ ((The Doctor71 of the XLFORUM of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154753-oil-pump-spring-wake-up-call?​t=1661356)) 
-    * Wire O.D.: ≈ 0.0250"​ ((The Doctor71 of the XLFORUM of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1661356))+    * Wire O.D.: ≈ 0.0250"​ ((The Doctor71 of the XLFORUM of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154753-oil-pump-spring-wake-up-call?​t=1661356))
   - L72-76 (26364-72)   - L72-76 (26364-72)
-    * Wire length: 1-7/​16"​ ((The Doctor71 of the XLFORUM of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1661356)) +    * Wire length: 1-7/​16"​ ((The Doctor71 of the XLFORUM of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154753-oil-pump-spring-wake-up-call?​t=1661356)) 
-    * Wire O.D.: ≈ 0.0250"​ ((The Doctor71 of the XLFORUM of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1661356))+    * Wire O.D.: ≈ 0.0250"​ ((The Doctor71 of the XLFORUM of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154753-oil-pump-spring-wake-up-call?​t=1661356))
  
 This is suppose to be a NOS 67 Pump Spring. \\ This is suppose to be a NOS 67 Pump Spring. \\
Line 35: Line 34:
 Wire Gauge = .024" Wire Gauge = .024"
 |{{:​techtalk:​ih:​oil:​1967_oil_pump_spring_by_monte03.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​oil:​1967_oil_pump_spring_by_monte03.jpg?​direct&​300|}}|
-| 67 oil pump spring. ((photo by Monte03 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=823881&​page=3))|+| 67 oil pump spring. ((photo by Monte03 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​97533-no-oil-to-topend/​page3?​t=823881&​page=3))|
  
 |{{:​techtalk:​ih:​oil:​oil_pump_check_spring_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​oil_pump_check_springs_by_fergerburger.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​oil_pump_check_springs_by_the_doctor71.jpg?​direct&​300|}}| |{{:​techtalk:​ih:​oil:​oil_pump_check_spring_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​oil_pump_check_springs_by_fergerburger.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​oil_pump_check_springs_by_the_doctor71.jpg?​direct&​300|}}|
-|  52-E57 ((photo by Dr Dick of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1661356&​page=2)) ​ |  (L) L57-E72 - (R) L72-76 ((photo by fergerburger of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1661356)) ​ |  (Bottom) L57-E72 - (Top) L72-76 ((photo by The Doctor71 of the XLFORUM ​http://​xlforum.net/​forums/showthread.php?​t=1661356)) ​ | +|  52-E57 ((photo by Dr Dick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154753-oil-pump-spring-wake-up-call/​page2?​t=1661356&​page=2)) ​ |  (L) L57-E72 - (R) L72-76 ((photo by fergerburger of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154753-oil-pump-spring-wake-up-call?​t=1661356)) ​ |  (Bottom) L57-E72 - (Top) L72-76 ((photo by The Doctor71 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​154753-oil-pump-spring-wake-up-call?​t=1661356)) ​ |
-====== Breather Gears ======+
  
-(Missing are the -'56 breather gear and long full profile woodruff scavenge drive key and snap-ring)((Dr Dick of the XLFORUM http://​xlforum.net/forums/showpost.php?​p=3272806&​postcount=204))+====== Rear Feed Nipple or Plug ====== 
 +Starting in 1967, the oil feed from the tank was plumbed directly into the oil pump on the rear side on XLH motors\\ 
 +The feed from the tank stayed plumbed to the top of the rear case on XLCH motors thru 1969\\ 
 +In 1970, the feed on XLCH motors was now plumbed to the oil pump as well. The feed nipple (63533-41) is a 1/8"-27 x 3/8" Bose barb fitting\\
  
-|Breather Gears ((photos by Dr Dick of the XLFORUM http://​xlforum.net/forums/​showpost.php?​p=3272806&​postcount=204)) |Some of amf's signature quality control. \\ These are 3 72 breather gears.((photos by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showpost.php?​p=3272806&​postcount=204))|A closer view((photos by Dr Dick of the XLFORUM http://​xlforum.net/​forums/​showpost.php?​p=3272806&​postcount=204))| +Using the same pump for both XLH and XLCH, this required a pipe plug installed there for XLCH motors from 1967-1969\\ 
-|{{:​techtalk:​ih:​oil:​breather_gears_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​breather_gears_2_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​breather_gears_3_by_dr_dick.jpg?​direct&​300|}}|+The plug is a 1/8"-27 NPT pipe plug2 part numbers were used and both are interchangeable. \\ 
 +Part# (45831-48used from 1967-1968 while part# (45830-48used in 1969. \\ 
 +1952-1956 K models also had a feed line plug there in the parts book part# (26424-52). \\
  
-|The 2 different breather housings((photos ​by Dr Dick of the XLFORUM ​http://xlforum.net/​forums/​showpost.php?​p=3272806&​postcount=204))|Feed Gear Sets((photos by Dr Dick of the XLFORUM http://xlforum.net/​forums/showpost.php?​p=3272806&​postcount=204))|More often than not the solid pin was a slipfit in cross hole.((photos by Dr Dick of the XLFORUM http://xlforum.net/forums/showpost.php?p=3272806&postcount=204))| + Oil pump on 1967 XLCH w/ feed plug ((photo by ss396 of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/sportster-motorcycle-era-specific-and-model-specific/ironhead-sportster-motorcycle-talk-1957-1985/173827-crankcase-drain-plug/page4?t=1864035&page=4))  
-|{{:​techtalk:​ih:​oil:​breather_housings_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​feed_gear_sets_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​roll_pin-solid_pin_sets_by_dr_dick.jpg?​direct&​400|}}|+|{{:​techtalk:​ih:​oil:​1967_xlch_oil_pump_1_by_ss396.jpg?​direct&​300|}}|
  
-|On to the bodies. The 2nd text is "26217-56a L58-e62"((photos by Dr Dick of the XLFORUM ​http://​xlforum.net/​forums/showpost.php?p=3272806&​postcount=204))|| +====== Breather Gears ====== 
-|{{:​techtalk:​ih:​oil:​oil_pump2-2_by_dr_dick.jpg?​direct&​400|}}|{{:​techtalk:​ih:​oil:​oil_pump2-2-_by_dr_dick.jpg?​direct&​300|}}|+(Missing below is the -'56 breather gear and long full profile woodruff scavenge drive key and snap-ring). ​((Dr Dick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))
  
-|The 4 different scavenge gear sets. \\ Lined up from early in foreground to later in background. \\ This is to show the height progression.((photos by Dr Dick of the XLFORUM ​http://​xlforum.net/​forums/showpost.php?p=3272806&​postcount=204))|Top view of all 4 sets.((photos by Dr Dick of the XLFORUM ​http://​xlforum.net/​forums/showpost.php?p=3272806&​postcount=204))|A closer view of the height changes.((photos by Dr Dick of the XLFORUM ​http://​xlforum.net/​forums/showpost.php?p=3272806&​postcount=204))| +|Breather Gears ((photos by Dr Dick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070)) |Some of amf's signature quality control. \\ These are 3 - 72 breather gears.((photos by Dr Dick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))|A closer view((photos by Dr Dick of the XLFORUM ​https://www.xlforum.net/​forum/sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))| 
-|{{:​techtalk:​ih:​oil:​scavaenge_gear_sets_1_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​scavaenge_gear_sets_2_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​scavaenge_gear_sets_3_by_dr_dick.jpg?​direct&​300|}}|+|{{:​techtalk:​ih:​oil:​breather_gears_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​breather_gears_2_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​breather_gears_3_by_dr_dick.jpg?​direct&​300|}}|
  
 +|The 2 different breather housings((photos by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))|Feed Gear Sets((photos by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))|
 +|{{:​techtalk:​ih:​oil:​breather_housings_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​feed_gear_sets_by_dr_dick.jpg?​direct&​300|}}|
  
 +|More often than not the solid pin was a slipfit in cross hole.((photos by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))|
 +|{{:​techtalk:​ih:​oil:​roll_pin-solid_pin_sets_by_dr_dick.jpg?​direct&​300|}}|
  
 +|On to the bodies. The 2nd text is "​26217-56a L58-e62"​((photos by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))||
 +|{{:​techtalk:​ih:​oil:​oil_pump2-2_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​oil_pump2-2-_by_dr_dick.jpg?​direct&​200|}}|
  
 +|The 4 different scavenge gear sets. \\ Lined up from early in foreground to later in background. \\ This is to show the height progression.((photos by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))|Top view of all 4 sets.((photos by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))|A closer view of the height changes.((photos by Dr Dick of the XLFORUM https://​www.xlforum.net/​forum/​sportster-motorcycle-forum/​sportster-motorcycle-era-specific-and-model-specific/​ironhead-sportster-motorcycle-talk-1957-1985/​112326-a-photo-catalog-of-ironhead-parts/​page14?​postcount=204#​post2437070))|
 +|{{:​techtalk:​ih:​oil:​scavaenge_gear_sets_1_by_dr_dick.jpg?​direct&​220|}}|{{:​techtalk:​ih:​oil:​scavaenge_gear_sets_2_by_dr_dick.jpg?​direct&​300|}}|{{:​techtalk:​ih:​oil:​scavaenge_gear_sets_3_by_dr_dick.jpg?​direct&​300|}}|
  
-\\ 
  
 +\\
  
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