Differences

This shows you the differences between two versions of the page.

--- techtalk:ih:oil04m [2021/03/28 07:06]
hippysmack [History of the Original Kit]
+++ techtalk:ih:oil04m [2021/03/30 00:56]
hippysmack [Revised Kit]
@@ Line 35: / Line 35: @@
 Note, these can still be found used online, Ebay, etc. A special thanks to Rusty Dusty Motorcycle Parts for the pics below. \\
 You can see the reinforced bracing while still using a 2 hole mount battery tray. \\
+Used oil tank below. \\
 {{:techtalk:evo:oil:1983-1993_sportster_oil_tank_upgrade_pic1_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:1983-1993_sportster_oil_tank_upgrade_pic2_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) {{:techtalk:evo:oil:1983-1993_sportster_oil_tank_upgrade_pic3_by_rusty_dusty_parts.jpg?direct&300|}} ((photo courtesy of Ebay seller, rusty_dusty_parts, store: [[https://www.ebay.com/str/bialystreasures|Ebay store link:]] )) \\
@@ Line 49: / Line 50: @@
 It offers more reinforcement of the tank, the hose routing is much cleaner and the revised battery cables are less prone to failing. ((Four Speed of the XLFORUM http://xlforum.net/forums/showthread.php?p=5873007&highlight=tank+battery#post5873007)) \\
-Using the kit, this is how the drain hose terminates for 93 and earlier setups. \\
+This kit uses the 94-97 style battery tray (in particular, the 97 tray with the added rubber bumpers , 66194-94A) and oil tank (62475-97A). \\
+|Part|Quantity|Description|Part|Quantity|Description|
+|3930A|3|5/16-18 x 3/4" bolt|44438-82A|1|Brake line assembly (Kit 62482-93A)|
+|4092|1|Brake hose bracket screw|Not Sold Separately|1|Brake line asssembly (Kit 62472-93A)|
+|7041|1|Lockwasher for brake hose screw|47403-75A|2|Battery tray pad|
+|8102|1|Clipnut for brake hose mounting|62475-97A|1|Oil tank assembly|
+|6073|3|Spacer washer for left side cover|62493-89|1|Tee fitting (1/2"x1/2"x3/8")|
+|6702|3|Washer for screw (battery tray to tank)|62494-94B|1|90° plastic elbow|
+|7686|3|1/4-20 x 5/16" x 7/16" locknut \\ (oil tank rubber mount to frame)|62540-83|4|Trim strip|
+|7739|1|Locknut (battery tray rubbermount to frame)|62563-65|3|Rubber mount for oil tank|
+|10014|1|Feed hose to tank clamp|62569-94|1|Rubber mount for battery tray|
+|10039|1|Cable tie strap|62725-90|1|Plastic oil drain plug|
+|10049|1|Corbin clamp (drain hose termination)|63504-94|1|Preformed 1/2" drain hose (tee to plug)|
+|10080|2|3/8" hose clamp (feed hose from tee to oil pump)|63542-94A|1|1/2" x 8" hose (90° elbow to tee)|
+|10108|1|Vapor valve hose clip|63564-94A|1|1/2" x 3" hose (oil tank to 90° elbow)|
+|10142|5|1/2" hose clamp|66194-94A|1|Battery Tray|
+|41731-82|4|Banjo washer, copper/zinc|70079-94|1|Battery cable assembly|
+|41731-88A|4|Banjo washer, steel/rubber|10006|1|Cable strap assembly|
+|63576-95|1|Plastic heat shield for hose||||
+Using the kit, below is the battery tray, feed / drain hose assembly and the drain hose plug for 93 and earlier setups. \\
+The battery tray attaches to the oil tank with three screws. \\
+|  1997 battery tray.  ((photo by Ebay seller, rileysusedmotorcycleparts, store: [[https://www.ebay.com/str/RileysMotorcycleParts?_trksid=p2047675.l2563|Ebay store link:]] and [[https://www.ebay.com/itm/Harley-davidson-1997-Sportster-1200-91-97-883-Battery-Tray-Box-Holder-66194-49a/264940976302?_trkparms=aid%3D1110018%26algo%3DHOMESPLICE.COMPLISTINGS%26ao%3D1%26asc%3D20200423103927%26meid%3Db8fdda058ccc4c9480e3dcff06da1ac6%26pid%3D100013%26rk%3D3%26rkt%3D12%26sd%3D154139205243%26itm%3D264940976302%26pmt%3D1%26noa%3D0%26pg%3D2047675%26algv%3Ddefault%26brand%3DHarley-Davidson&_trksid=p2047675.c100013.m1986|Auction link on date of posting]] ))  |  Oil feed and drain hose ((photo by Matt Black of the XLFORUM http://xlforum.net/forums/showthread.php?t=2067584))  |  Feed / drain hose assembly. ((photo by chris16371 of the XLFORUM http://xlforum.net/forums/showthread.php?t=1985862))  |
+|{{:techtalk:evo:elec:1997_battery_tray_by_rileysusedmotorcycleparts_pic1.jpg?direct&300|}}|{{:techtalk:evo:oil:1994-2003_sportster_oil_feed_and_drain_hose_by_matt_black.jpg?direct&300|}}|{{:techtalk:ih:oil:1982-1993_sportster_retrofit_oil_tank_kit_drain_hose_by_chris16371.jpg?direct&300|}}|
+\\
+This is the oil tank (62475-97A) in the second 82-93 upgrade kit and is also the revised version of and replacement for 94-99 oil tanks. \\
+It looks identical to the 2000-2003 oil tank but it has an added threaded hole in the back for mounting the starter relay where 00-03 tanks do not have that hole. \\
+Used oil tank below. \\
+{{:techtalk:ih:oil:1994-1998_sportster_oil_tank_new_version_62472-93a_pic1_by_cyclewarehouse.jpg?direct&300|}} ((photo courtesy of Cycle Warehouse https://cyclewarehouse.online/ (Ebay seller cyclewarehouse) )) {{:techtalk:ih:oil:1994-1998_sportster_oil_tank_new_version_62472-93a_pic2_by_cyclewarehouse.jpg?direct&300|}} ((photo courtesy of Cycle Warehouse https://cyclewarehouse.online/ (Ebay seller cyclewarehouse) )) {{:techtalk:ih:oil:1994-1998_sportster_oil_tank_new_version_62472-93a_pic3_by_cyclewarehouse.jpg?direct&300|}} ((photo courtesy of Cycle Warehouse https://cyclewarehouse.online/ (Ebay seller cyclewarehouse) )) \\
+{{:techtalk:ih:oil:1994-1998_sportster_oil_tank_new_version_62472-93a_pic4_by_cyclewarehouse.jpg?direct&300|}} ((photo courtesy of Cycle Warehouse https://cyclewarehouse.online/ (Ebay seller cyclewarehouse) )) {{:techtalk:ih:oil:1994-1998_sportster_oil_tank_new_version_62472-93a_pic5_by_cyclewarehouse.jpg?direct&300|}} ((photo courtesy of Cycle Warehouse https://cyclewarehouse.online/ (Ebay seller cyclewarehouse) )) {{:techtalk:ih:oil:1994-1998_sportster_oil_tank_new_version_62472-93a_pic6_by_cyclewarehouse.jpg?direct&300|}} ((photo courtesy of Cycle Warehouse https://cyclewarehouse.online/ (Ebay seller cyclewarehouse) ))
-{{:techtalk:ih:oil:1982-1993_sportster_retrofit_oil_tank_kit_drain_hose_by_chris16371.jpg?direct&300|}} ((photo by chris16371 of the XLFORUM http://xlforum.net/forums/showthread.php?t=1985862)) \\
 ====== Alternative to the Retrofit Tank Kit ======
 Article by Benton of the XLFORUM to replace a 1988 oil tank. ((http://xlforum.net/forums/showthread.php?t=1564028)) \\