This is an old revision of the document!


IH: Suspension

Front Fork Info

1957-1985 Forks

Slider Tube, Damper Tube & Spring

Fork Parts Length
1957-1985Slider Tubexxxxx-xx
Damper Tubexxxxx-xx
Spring-#Coilsxxxxx-xx

Slider Lower Legs

Model(s)Lower Sliders
Left Leg
Lower Sliders
Right Leg
1953-1963 1)K/KH/XL/XLH/XLCH45948-5245947-52
1970 and earlier 2)XLH/XLCH45944-7045946-70
1970 3)XR/XLR45952-70R45951-70R
1971-1972 4)XLH/XLCH45944-7145946-71
1973 5)XLH/XLCH
Kayaba
45976-73 w/
disc brake
bushings
45974-73
1974 6)XLH/XLCH45976-7445974-73
1975-1978 7)XLH/XLCH
Showa
46024-7546025-75
1977-1978 8)XLCR46026-7746027-77
1978 9)XL/XLCH46027-7746026-77
1979 10)XL/XLCH46027-7946026-79
Early 1979 11) XLS45657-7745658-77
Late 1979 12)XLS46027-7745906-80
1980-1983 13)All45912-8045906-80
1984-1987 14)15)All45912-8445906-84

Fork Oil

  • The MoCo specifies HD Type B or E (and respective equivalents) fork oil depending on year model.
Year ModelFork Oil TypeFork Oil Amount (Wet)Fork Oil Amount (Dry)
1957-1967 all modelsHD Type “B” or equivalent.16) 17)3 1/2 fl oz18)19)4 1/2 fl oz20)21)
1968-1969 all modelsHD Type “B” or equivalent.22) 23)4 1/2 fl oz 24)25)5 1/2 fl oz 26)27)
1970-1972 all modelsHD Type “B” or equivalent.28) 29)5 1/2 fl oz 30)31)6 1/2 fl oz 32)33)
1972-1978 XR-750 20 weight (Ceriani forks)
1980 XR-750 10 weight (Marzocchi forks)
1973-1978HD Type “B” or equivalent.34) 35)5 fl oz (148cc)36)37)6 fl oz (177CC)38)39)
1979-1983 all modelsHD Type “E” (99884-80). 40) 41)5 fl oz (148cc)42)43)6 fl oz (177CC)44)45)
1984-1987 all modelsHD Type “E” (99884-80).46) 47)5.4 fl oz (160CC)48)49) 50)6.4 fl oz (189CC) 51)52)53)

For more information on fork oil comparisons, see Fork Oil in the reference section.


Rear Springs Info

1957-1985 Shocks / Springs

Complete Shock and Spring Assemblies 54) 55) 56) 57)
YearModelLeftRightStandard/ Option
KH195654500-5654501-56Standard
54500-56A54501-56AUpgrade
XL1957-195954500-5654501-56Standard
54500-56A54501-56AUpgrade
54503-5854504-58Option for extra 1“ ground clearance
XLC195854503-5854504-58Standard
XLH1958-195954500-5654501-56Standard
1958-196654500-56A54501-56AUpgrade
54503-5854504-58Option for extra 1” ground clearance
1967-1972 54501-67 (2) Low road clearance
1973-1974 54504-73 (2) High road clearance
1967-1974 54490-78 (2) Optional retro-fit to '78 (Showa)
w/ Conversion Kit (2)- (54529-76)
1975-Early 1977 54504-75 (2) Standard
54490-78 (2) Optional retro-fit to '78 (Showa)
Late 1977-1978 54490-78 (2) (Showa) Standard
Early 1979 54528-77 (2) Standard
Late 1979 54565-79 (2) Standard
XLCH1958-1966 54503-58 (2) Standard
1973-1974 54504-73 (2) High road clearance
1967-1974 54490-78 (2) Optional retro-fit to '78 (Showa)
w/ Conversion Kit (2)- (54529-76)
1975-Early 1977 54504-75 (2) Standard
54490-78 (2) Optional retro-fit to '78 (Showa)
Late 1977-1978 54490-78 (2) (Showa) Standard
Early 1979 54528-77 (2) Standard
Late 1979 54565-79 (2) Standard
XLSEarly 1979 54565-79 (2) Standard
Late 1979 54470-79 (2) (Black) Standard

Shock Conversion Kit 54529-76

  • Basically, a new stud kit (one for each side) was needed to retro-fit '67-'74 shocks to the new '78 Showa shock assembly including;
    • Upper and lower studs, washers and an outer bolt cover.


1)
1953-1963 HD Sportster Parts Catalog pg 49
2)
1978 HD Sportster Parts Catalog (99451-78B) pg 103
3)
1970 HD XR/XLR Parts Catalog pg 12
4)
1978 HD Sportster Parts Catalog (99451-78B) pg 105
5) , 6)
1978 HD Sportster Parts Catalog (99451-78B) pg 107
7) , 9)
1978 HD Sportster Parts Catalog (99451-78B) pg 109
8)
1977 HD XLCR Parts Catalog with 1978 Supplement pg 49
10) , 11)
1979 HD Sportster Parts Catalog pg 51
12) , 13) , 14)
1979-1985 HD Sportster Parts Catalog pg 83,85
15)
1986-1990 HD Sportster Parts Catalog pg 65
16) , 22) , 28) , 34) , 40) , 46)
Clymer Repair Manual for Sportsters 1959-1985 pg 83
17) , 23) , 29) , 35) , 39) , 41) , 45) , 47) , 50) , 53)
Haynes Service Manual for Sportsters 1970-2010 pg 1.3
18) , 20) , 24) , 26)
1959-1969 HD Sportster FSM pg 2F-15
19) , 21) , 25) , 27) , 31) , 33)
Clymer Repair Manual for Sportsters 1959-1985 pg VIII
30) , 32) , 36) , 38)
1970-1978 HD Sportster FSM pg 2-21
37) , 43)
(Haynes Service Manual for Sportsters 1970-2010 pg 1.3
42) , 44) , 49) , 52)
1979-1985 HD Sportster FSM pg 2-47
48) , 51)
1986 - 1988 HD Sportster FSM pg 2-44
54)
1952-1959 HD Spare Parts Catalog for all Sportsters and K Models pg 50-53
55)
1953-1963 HD Sportster and K Model Parts catalog pg 58
56)
1954-1978 HD Sportster Parts Catalog (99451-78B pgs 129, 131
57)
1979 HD Sportster Parts Catalog pg 57
This website uses cookies for visitor traffic analysis. By using the website, you agree with storing the cookies on your computer.More information