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Factory Instruction Sheets

Below are listings of instruction sheets from the MoCo.
Most instruction sheets come in the package along with Parts and Accessories you'd buy from them.
Many are also available for free download or printing from the SIP Portal on the Harley Website.

The instructions show what parts are needed for certain kits / upgrades as well as particulars for installation.
Some parts may be on a used bike you purchased that don't show up in the parts catalogs but may be in the instruction sheets.
Also, there are NOS parts available online from different sellers that you may not know exist.

Engine Mechanicals

Instruction#PDF?Revised DatePart / Kit#Fits
Sportster Model(s)
Subject
J00009 Y 9-1-198818210-84B1984-later Big Twin
1986-later Sportster
PERFORMANCE VALVE SPRING KIT
J00022 Y 3-1-199524275-57A
24275-80A
24275-86A
1957-1980 XL
1981-1985 XL
1986-later XL
CONNECTING RODS
J00025 Y 3-1-199524354-87A1957-1971 Sportster
1972-E1979 Sportster
L1979-E1986 Sportster
L1986-later style
(replacement)
BEARING SET
J00033 Y 12-1-199325430-86A
25459-86A
1986-1990 XLHREPLACEMENT PRIMARY
CHAIN COVERS
J00036 Y 6-1-199425461-941994-later XLHCHROME-PLATED PRIMARY
COVER KIT
J00037 Y 8-9-200025430-89A1991 - 1993 XLH1994 XLH STYLE PRIMARY
COVER CONVERSION KIT
J00041 Y 2-10-200325628-891986-1990 XLH883, XLH1100EVOLUTION XL BOLT-IN
HYDRAULIC CAM SET
J00042 Y 3-1-198825629-881986-later XLH883883 CYL HEAD TEMPLATE KIT
(for 1200 piston kit (16140-87)
J00043 Y 4-1-199625633-86A1986-later XL883, XL1100HIGH PERFORMANCE
VALVE TRAIN KIT
J00044 Y 4-1-199625647-911991-lATER XL883, XL1200HIGH PERFORMANCE
VALVE TRAIN KIT
J00113 Y 2004-09-0343884-96
43885-96
43890-93
43911-95
1985-later 1340, 1987-XL
1999-later TC 88
HEAD BOLT COVERS
J01324 Y 1-10-200125648-012000-later SportsterEVOLUTION BOLT-IN
HYDRAULIC CAM SET
J01325 Y 1-10-200125649-012000-later XLHIGH PERFORMANCE CAM SET
J01496 Y 2-16-199916459-96B
16460-96B
1991-later XL1200SCREAMIN’ EAGLE SPORTSTER
1200 CYLINDER HEADS
J01536 Y 3-17-199916457-96B
16458-96B
1991-later XL1200SCREAMIN’ EAGLE SPORTSTER
XL 1200 CYLINDER HEAD KIT
J02949 Y 4-26-200425197-042004-later XL883 / XL1200XL PERFORMANCE CAM SET
J03026 Y 6-25-2003462842004-later SportsterSPORTSTER ENGINE HOOK
J03053 Y 7-8-200325386-042004-later XLXL DERBY COVER KIT
J03624 Y 01-10-200722711-04
22712-04
22713-04
2004-later XL1200HIGH COMPRESSION
PISTON KITS
J03998 Y 1-11-200618421-06
18424-06
1991-later XL w/ stock heads
1992-2003 XL w SE Pro
Dual Plug Heads
SCREAMIN' EAGLE
PERFECT FIT PUSHRODS

Oiling and Lubrication

Instruction#PDF?Revised DatePart / Kit#Fits
Sportster Model(s)
Subject
J00073 Y 10-1-9333116-86A1986-1990 XLHOIL FILTER ADAPTER KIT
J00373 Y 2-1-199462497-82A
62515-82A
1982-later SportsterOIL COOLER KIT
J00381 Y 7-1-199563840-531978-earlier XLOIL FILTER ELEMENT
J00572 Y 3-4-200562472-93A
62482-93A
1982 to E1987 XLH
Does not fit
1983-1984 XR-1000
XL OIL TANK KIT
J01026 Y 12-1-199162588-801981-later XLDELUXE COMBINATION OIL
COOLER/THERMOSTAT KIT
J01550 Y 3-23-199962878-99All Models
w/ oil cooler kits
OIL COOLER
THERMOSTAT VALVE KIT
J05661 Y 04-20-2013627000822004-later XLXL PREMIUM OIL COOLER KIT

Carburetor, Intake Manifold & Exhaust

Instruction#PDF?Revised DatePart / Kit#Fits
Sportster Model(s)
Subject
J00046 Y 7-1-199527004-88A1988-1989 XLH883 AND 1200
ALUMINUM MANIFOLD KIT
J00049 Y 1-8-200229041-88B1988-later XLHHIGH FLOW AIR CLEANER KIT
J00050 Y 6-24-199729081-90C1986-later XLHSE EVOLUTION
XLH HI-FLO CARB & AIR CLEANER
J00051 Y 9-19-200129151-90A1984-later
Evo Big Twin
SE EVOLUTION
HI-FLO CARB & AIR CLEANER KIT
J00052 Y 12-1-198429188-85
29255-78
29259-83A
29288-83
Various ModelsCARBURETOR AIR FILTER ELEMENT
J00053 Y 6-23-200329208-87T
29281-91T
29283-92T
29320-93T
Various Models with
CVH Carb
1986-2003 XL
TEARDROP AIR CLEANER
MOUNTING KIT
J00055 Y 2-1-199629325-95A1995-later XLH HDIAIR FILTER ELEMENT KIT
J00380 Y 2-1-198363730-821957-later XLMETALLIC BRAIDED FUEL LINE KITS
J00387 Y 6-1-198465203-841970-later XLEXHAUST HEAT SHIELD KITS
J00390 Y 11-1-199165599-80D1980-later XLMUFFLER SUPPORT KIT
J01068 Y 4-1-198629130-86
91729-85
All Models
w/ Keihin Carbs
ROUND AIR CLEANER KIT
J01099 Y 9-1-199127886-78AKeihin CarburetorsCARBURETOR FUEL INLET
VALVE KIT
J01101 Y 5-1-198628805-871987-later XLH
(California only)
XLH EVAPORATIVE
EMISSIONS CONTROL KIT
J01104 Y 3-1-199029067-90Big TwinAIR CLEANER FOR
SE 40mm CARBURETOR
J01153 Y 10-1-199029039-85
29051-85
1971-later HDEIGHT-INCH ROUND
AIR CLEANER KIT
J01698 Y 7-19-200027419-99Big TwinSE 44mm BIG BORE
CV CARBURETOR TUNER KIT
J01837 Y 6-8-200127454-011995-later XL1200S.E FLATSLIDE CARB KIT FOR
SPORTSTER AND BUELL
J02648 Y 2009-02-202027928-071999-2006
carbed Twin Cam
SE SUPER BORE
51MM CV CARBURETOR KIT
J03025 Y 7-22-200327689-042004-later XLSE PERFORMANCE
INTAKE MANIFOLD KIT
J04481 Y 4-23-201529299-08
29098-09
2008-later XLSE HEAVY BREATHER
PERF AIR CLEANER KIT

Electrical System

Instruction#PDF?Revised DatePart / Kit#Fits
Sportster Model(s)
Subject
J00402 Y
Y
7-1-1995
1-23-2002
67109-861986-1991 XLH
1982-1985 XLX
TACHOMETER KIT
J00405 Y 1-1-199567175-92A1992-later XLTACHOMETER KIT
J00413 Y 9-1-199467293-951995 XLH883CHROME GAUGE KIT
J00414 Y 9-1-199467294-951996 XLH1200CHROME DUAL GAUGE KIT
J00415 Y 9-1-199567359-961996-later XL1200CTACHOMETER KIT
J00441
J01607
Y
Y
3-1-1999
5-21-1999
9112-95A
69112-95B
1992-later XL883CHROME HORN KIT
J00455 Y 9-24-199971428-90B1975-later XLROUND-KEY IGNITION SWITCH KIT
J00456 Y 11-1-201371441-941975-later XLFLAT KEY IGNITION SWITCH KIT
J00524 Y 7-1-199591860-88B1975-1990 XLSELF-CANCELING TURN SIGNAL KIT
J00597 Y 05-25-200466006-70
66007-84
Dry Charged BatteriesHD 12-VOLT BATTERIES
J00979 Y 8-1-199468061-94B1994-later XLHHEADLAMP HOUSING KIT
J01040 Y 10-1-198768397-871982-1987 HDBALL DIRECTIONAL KIT
J01168 Y 10-1-199065995-88AAll ModelsBATTERY VENT TUBE
J01170 Y 1-1-199090504-82A1972-later XLREAR TURN SIGNAL
RELOCATION KIT
J01276 Y 7-17-199867359-96A1996-later XL1200C
1999-later XL883C
TACHOMETER KIT
J01278
J01523
Y
Y
7-17-1998
9-18-2003
67182-95C
67182-95D
1995-2003 XLH883TACHOMETER KIT
J01482 Y 3-13-200067359-96B1996-later XL1200C
1999-later XL883C
TACHOMETER KIT
J01518 Y 2-22-199969060-90D1991-later All Models
(except XLH883)
HORN KIT
J01609 Y 4-22-199969014-88B1986-1991 XLHHORN KIT
J02992 Y J0299269178-042004-later XL1200CPREMIUM HORN KIT
J02993 Y 9-10-200369179-042004-later XL883
XL883C
XL1200R
HIGH OUTPUT HORN KIT
J02297 Y 7-21-200569179-021996-later XL883
XL883 Hug
XL883C
XL1200S
HIGH OUTPUT HORN FOR SPORTSTER

Engine Control

Instruction#PDF?Revised DatePart / Kit#Fits
Sportster Model(s)
Subject
J00062 Y 2005-12-2031603-91
31605-90
1991-later XLH1200
1995-later XLH883
1981-1990 XLH
1991-1994 XLH883
STARTER SOLENOID REBUILD KIT
J00063 Y 7-31-199731620-88A
31653-97
31654-97
1983-later All Models
w/ dual fire
electronic ignition
SE PERFORMANCE IGNITION COIL
J00064 Y 11-1-1995Various Kits1986-later XLBRAIDED SPARK PLUG WIRE KITS
J00065 Y 2-13-199831987-85A
32095-98
1998-later XL1200SSPARK PLUG WIRE KIT
J00066 Y 11-1-201332410-91A
32432-91A
32436-91B
1986-1993 XLH883
1986-1987 XLH1100
1988-1990 XLH1200
XL1000
REPLACEMENT IGNITION MODULE
J00067 Y 7-1-199032408-901984-1990 modelsIGNITION MODULE ADAPTER
WIRING HARNESS KIT
J00068 Y 7-22-199632420-87B1986-1993 XL883-1200SE IGNITION MODULE
JX-32432-91A
(no “J” code)
Y 8-199332410-91A
32432-91A
32436-91A
1986-1993 XLH883
1986-1987 XLH1100
1988-1990 XLH1200
1983-1985 XLH1000
IGNITION MODULE
J00070 Y 1-25-199932420-941994-1997 883 / 1200
(except 1200S)
SE IGNITION MODULE
J01110 Y 4-1-198732592-781971-1979 XLELECTRONIC IGNITION (Sensor)
CONVERSION KIT
J01282 Y 10-20-9832734-98
32735-98
32736-98
1998-later XL1200SSE HIGH PERFORMANCE
IGNITION SYSTEM
J01300 Y 6-1-9832737-98
32738-98
32739-98
1998-later XL1200SSE RACE IGNITION SYSTEM
J02086 Y 2-5-200132839-001997-later XL883
& XL1200
(except 1200S)
SE SELECTABLE CURVE
RACE IGNITION MODULE
J02116 Y 10-24-0132839-00A1998-later XL883
& XL1200
(except 1200S)
SE SELECTABLE-CURVE
RACE-IGNITION MODULE
J03057 Y 7-25-200331784-04
31785-04
2004-later
XL883, XL1200
SE STREET LEGAL IGNITION SYSTEM
J03068 Y 7-25-200331758-04
31759-04
04-later
XL883, XL1200
SE PERFORMANCE IGNITION SYSTEM
J03513 Y 4-04-200531784-04A
31785-04A
2004-later XL883
2004-later XL1200
SE STREET LEGAL IGNITION SYSTEM
J04687 Y 2-18-200827629-01A2007-later XLTHROTTLE POSITION SENSOR KIT

false

Wheels, Brakes & Tires

Instruction#PDF?Revised DatePart / Kit#Fits
Sportster Model(s)
Subject
J00094 Y 07-19-200441017-95
41026-95
1986-1999 XLCHROME REAR WHEEL KIT
J00097 Y 2013-11-0141563-77A1979-later XLREAR AXLE KIT
J00098 Y 11-1-201341665-821982-later XLABUTMENT SHIM
J00110 Y 1-1-199343406-831977-1983 XLSCREW AND SPACER KIT
J00117 Y 7-7-201744209-87DL1987-later All HDREAR BRAKE PAD KIT
J00119 Y 9-1-199544090-961996-later XLH 883
XLH 883 Hug, XLH 1200
DUAL DISC FRONT BRAKE KIT
J00120 Y 5-17-199944100-95
44101-95
1984-1999 All ModelsFRONT FLOATING BRAKE DISC KIT
J00121 Y 5-17-199944102-95
44108-95
1987-1999 XLHREAR FLOATING
BRAKE DISC KIT
J00127 Y 1-19-200544212-82A1982-E1987 XLREAR BRAKE CALIPER
GUIDE PIN KIT
J00963 Y 7-28-199742350-961986-1995 All ModelsFRONT MASTER CYLINDER
COVER KIT
J01075 Y 8-1-1987935771981 XLHCAST WHEEL REPLACEMENT KIT -
9 SPOKE SILVER (see TSB M-952)
J01123 Y 11-1-199144135-74A1973 XL
(front disc)
Sintered BRAKE PAD SET
J01218 Y 4-15-199843834-981984-later All ModelsCHROME BRAKE BLEEDER
SCREW COVER
J01502 Y 6-26-0341757-991980-2003 XLSPORTSTER REAR
MASTER CYLINDER COVER
J01632 Y 7-12-199944358-00
44360-00
44365-00
44367-00
All 2000 modelsFRONT FLOATING ROTOR KIT
J02663 Y 12-7-200642803-04B2004-2006 XLFRONT SINGLE MASTER CYLINDER
REBUILD KIT
J02665 Y 8-10-200642809-04B2004-2006 XLFRONT DUAL MASTER CYLINDER
REBUILD KIT
J02666 Y 3-21-201842810-04B2004-2006 XLREAR MASTER CYLINDER
REBUILD KIT
J02667 Y 7-25-200342822-04
43529-04
2004-later XLFRONT PISTON REPAIR KIT
J02668 Y 11-1-201342834-04
43528-04
2004-later XLREAR BRAKE CALIPER
PISTON REPAIR KIT
J02669 Y 12-20-200542831-04A2004-later XLFRONT BRAKE PAD KIT
J02670 Y 6-26-200842836-04A
42029-07
2004-later XLREAR BRAKE PAD KIT
J02948 Y 5-2-200344090-042004-later XL883DUAL DISC FRONT BRAKE KIT
(for cast wheels)
J02952 Y 11-13-200334595-04
34697-04
2004-later XLCHROME BRAKE ROD
FOR XL MODELS
J03183 Y 1-23-200444531-042004-later DYNA
FXD/I, FXDL/I
DUAL DISC FRONT BRAKE KIT
J03524 Y 12-16-200444549-042004-later XLCHROME REAR BRAKE CALIPER KIT
J04698 Y 3-7-200842738-082008-later XR1200REAR MASTER CYLINDER
REBUILD KIT
J04938 Y 11-17-200994134-092000-later Sportster
2007-later wheels
w 25mm bearing
WHEEL BEARING REMOVAL
AND INSTALLATION TOOL

Body Parts

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
JX-49018-88A
J00166
J01290
Y
Y
Y
2-1994
10-1-1995
11-1-2013
49018-88A
49018-88B
49018-88C
1982-E1984 XL / XR
1984-later XL
ENGINE GUARD
J00086 4-1-199338619-86TA
38621-86TA
1986-later XLH
CLUTCH CABLE ASSEMBLY
J00096 Y 6-1-199541036-88
43338-83
43338-96
43626-84
43626-96
43628-91
1984-later models
Other Models w/ 19“ front wheels
1977 XLCR, 1977 FXS LowRider
1978-1983 models
19” CAST FRONT WHEEL
J00131 Y 8-1-199545016-96All 1996-later models
REPLACEMENT BRAKE LEVER KIT
J00133 Y 1-6-200644994-00
45075-96
1996-2003 Sportster
1996-later Dyna / Softail / Touring
HAND CONTROL LEVER KITS
J00168 Y 9-1-199549053-96L1984-later XL
ADJUSTABLE HIGHWAY FOOTPEG SUPPORT KIT
J00223 Y 11-1-201352296-94B
52363-97
52909-98
?
BADLANDER XL CUSTOM SEAT
J00301 Y 10-1-198758007-861986 FXR, 1983-later XL
1985 XLX, 1986-later XLH
WINDSHIELD MOUNTING KIT (For mounting Windshield Kit (58001-71D)
J00310 Y 10-1-199458056-94
58064-94
All models w/ 39mm forks
1987 FXLR, FXRS-SP
1988-later XLH, FXR, FXD
(except FXDWG)
SMOKED LEXAN WINDSHIELD KITS
J00311 Y 8-1-199558058-94
58065-94
58316-95
1988-later XLH, FXD
1987-1994 FXR, FXLR, FXRS-SP
1984-later FLSTC,
1990-later FLSTN, FLSTF
WINDSHIELD KITS
J00459 Y3-1-198671563-82A
71564-82A
71567-82
71568-82A
71594-86
71595-86
1982-later All Models
HANDLEBAR SWITCH HOUSING (see also TSB M-925 for more info)
J01006 Y 3-1-199556078-921986-1995 XLH 883
XLH 883 SPORTSTER BUCKHORN HANDLEBAR KIT
J01013 Y 9-25-200058597-07
57079-01
L1984-later Sportster
SPORTSTER FRONT SPOILER
J01014
J01510
Y
Y
9-1-1991
6-2-1999
58001-71D
58001-71E
1971-later FX models
1982-87 XL / FXR
(except 1987 FXLR, FXRS-SP)
WINDSHIELD ASSEMBLY
J01017 Y 3-1-199359628-93R1982-1993 Sportster w/
883R racing seat (52118-93R)
TAIL SECTION BRACKET KIT
J01043 Y 6-27-200362512-971994-2003 XL
XL OIL TANK COVER
J01107 Y 10-31-199759671-981994-1997 Sportster
REAR FENDER SUPPORT KIT
J01140 Y 4-6-200052069-981983-later XL,
1984-later Softail, (except FXSTD)
DIAMOND BACK PILLION (used in conjunction with Diamond Back seat)
J01205 y 91982-98A
91983-98A
3-19-2003All HD Motorcycles
MIRROR KIT, SHORT STEM, SATIN BLACK
J01261 Y 9-10-200133891-98
33892-98
1991-2003 XL
SPORTSTER FORWARD FOOT CONTROLS
J01290 Y 11-01-201349018-88CRigid Mount Sportsters
XL (SPORTSTER) ENGINE GUARD
J01511 Y 5-31-200158006-87CAll models w/ 39mm forks
1987 FXLR, FXRS-SP
1988-later XLH, FXR, FXD
(except FXDWG)
WINDSHIELD KIT
J01841 Y 10-20-199949053-96AL1984-later XL
SPORTSTER ADJUSTABLE HIGHWAY FOOTPEG SUPPORT KIT
J02631 Y 7-10-200256564-02
56579-02
1999-2003 Sportster
883, 883C, 1200S, 1200C
BRAIDED STAINLESS STEEL THROTTLE/IDLE CABLE KIT
J02632 Y 7-10-200238629-022000-2003 Sportster
883, 883C, 1200S, 1200C
STAINLESS STEEL BRAIDED CLUTCH KIT
J02634 Y 2-28-20032169-95C1995 through 2001 XL
VACUUM OPERATED FUEL SUPPLY VALVE KIT
J02798 Y 9-24-200368913-98BAll Models
w/ 1-1/4“ (32 mm) front engine guards
ENGINE GUARD-MOUNTED FOG LAMP KIT
J02811 Y 5-27-2015Multi-Numbers2006-earlier, 2007-later
Sportster, Softail, Dyna
MULTI-FIT BRAIDED THROTTLE/IDLE CABLE KITS
J02822 Y 5-9-200549060-042004-later XL
ENGINE GUARD FOR 2004 AND LATER SPORTSTER
J02962 Y 10-2-200351538-042004-later XL883C, XL1200C
XL LOW-PROFILE SOLO SEAT
J02974 Y 6-20-200349053-042004-later XL
w/ mid-mounted foot controls
SPORTSTER ADJUSTABLE HIGHWAY FOOTPEG SUPPORT KIT
J03011 Y 9-04-200356021-042004-later XL883C, XL1200C
XL PULLBACK HANDLEBAR KIT
J03064 Y 08-08-200345124-032004-Up 883 with
1200R Handlebar (56004-00)
STAINLESS STEEL BRAIDED FRONT BRAKE LINE KIT
J03379 Y 6-24-200556021-04B2004-later XL883C, XL1200C
XL PULLBACK HANDLEBAR KIT
J03408 Y 8-06-200453948-042004-later XL
w/ Bobtail Rear Fender Kit
BOBTAIL REAR FENDER RACK KIT
J03734 Y 2009-03-200246418-05A
45355-06A
CHROME 11/16” MASTER CYLINDER AND CLUTCH BRACKET KIT
J04180 Y 2006-06-201662999-072007-later
XL 883 / 883R / 883L / 1200R
CUSTOM FUEL TANK INSTALLATION KIT FOR XL
J04485 Y 08-13-200849246-07
49247-07
49248-07
2007 Sportsters
XL FRAME (replacement) SERVICE KIT
J05653 Y 02-17-2017Various
Kits
Rubbermount Sportsters
Various HD Models
MODULAR BRAKE LINE KITS
J06451 Y 8-24-2017Multiple Kit#sAll Models
MODULAR BRAKE LINE KITS


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