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Factory Instruction Sheets

Page under construction:

Below are listings of instruction sheets from the MoCo.
Most instruction sheets come in the package along with Parts and Accessories you'd buy from them.
Many are also available for free download or printing from the SIP Portal on the Harley Website.

The instructions show what parts are needed for certain kits / upgrades as well as particulars for installation.
Some parts may be on a used bike you purchased that don't show up in the parts catalogs but may be in the instruction sheets.
Also, there are NOS parts available online from different sellers that you may not know exist.

Engine Mechanicals

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00009 Y 9-1-198818210-84B1984-later Big Twin
1986-later Sportster
PERFORMANCE VALVE SPRING KIT
J00022 Y 3-1-199524275-57A
24275-80A
24275-86A
1957-1980 XL
1981-1985 XL
1986-later XL
CONNECTING RODS
J00025 Y 3-1-199524354-87A1957-1971 Sportster
1972-E1979 Sportster
L1979-E1986 Sportster
L1986-later style (replacement)
BEARING SET
J00033 Y 12-1-199325430-86A
25459-86A
1986-1990 XLH
REPLACEMENT PRIMARY CHAIN COVERS
J00036 Y 6-1-199425461-941994-later XLH
SPORTSTER CHROME-PLATED PRIMARY COVER KIT
J00037 Y 8-9-200025430-89A1991 - 1993 XLH
1994 XLH STYLE PRIMARY COVER CONVERSION KIT
J00041 Y 2-10-200325628-891986-1990 XLH883, XLH1100
EVOLUTION XL BOLT-IN HYDRAULIC CAM SET
J00042 Y 3-1-198825629-881986-later XLH883
883 CYLINDER HEAD TEMPLATE KIT
(use w/ 1200cc piston (upgrade) kit (16140-87)
J00043 Y 4-1-199625633-86A1986-later XL883, XL1100
HIGH PERFORMANCE VALVE TRAIN KIT
J00044 Y 4-1-199625647-911991-LATER XL883 XL1200
HIGH PERFORMANCE VALVE TRAIN KIT
J00113 Y 2004-09-0343884-96
43885-96
43890-93
43911-95
1985-later 1340, 1987-XL
1999-later TC 88
HEAD BOLT COVERS
J01324 Y 1-10-200125648-012000-later Sportster
EVOLUTION BOLT-IN HYDRAULIC CAM SET
J01325 Y 1-10-200125649-012000-later XL
XL HIGH PERFORMANCE CAM SET
J01496 Y 2-16-199916459-96B
16460-96B
1991-later XL1200
SCREAMIN’ EAGLE SPORTSTER 1200 CYLINDER HEADS
J01536 Y 3-17-199916457-96B
16458-96B
1991-later XL1200
SCREAMIN’ EAGLE SPORTSTER XL 1200 CYLINDER HEAD KIT
J02949 Y 4-26-200425197-042004-later Sportster 883 / 1200
XL PERFORMANCE CAM SET
J03026 Y 6-25-2003462842004-later Sportster
SPORTSTER ENGINE HOOK
J03053 Y 7-8-200325386-042004-later XL
XL DERBY COVER KIT
J03624 Y 01-10-200722711-04
22712-04
22713-04
2004-later XL1200
XL 1200 CC HIGH COMPRESSION PISTON KITS
J03998 Y 1-11-200618421-06
18424-06
1991-later XL w/ stock heads
1992-2003 XL w SE Pro Dual Plug Heads
SCREAMIN' EAGLE PERFECT FIT PUSHRODS

Oiling and Lubrication

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00073 Y 10-1-9333116-86A1986-1990 XLH
OIL FILTER ADAPTER KIT
J00373 Y 2-1-199462497-82A
62515-82A
1982-later Sportster
OIL COOLER KIT
J00381 Y 7-1-199563840-531978-earlier XL
OIL FILTER ELEMENT
J00572 Y 3-4-200562472-93A
62482-93A
1982 to E1987 XLH
Does not fit 1983-1984 XR-1000
XL OIL TANK KIT
J01026 Y 12-1-199162588-801981-later XL
1971-later FX, 1984-FXST
DELUXE COMBINATION OIL COOLER/THERMOSTAT KIT
J01550 Y 3-23-199962878-99All Models w/ oil cooler kits
OIL COOLER THERMOSTAT VALVE KIT
J05661 Y 04-20-2013627000822004-later XL
XL PREMIUM OIL COOLER KIT

Carburetor, Intake Manifold & Exhaust

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00046 Y 7-1-199527004-88A1988-1989 XLH
883 AND 1200 ALUMINUM MANIFOLD KIT
J00049 Y 1-8-200229041-88B1988-later XLH
HIGH FLOW AIR CLEANER KIT
J00050 Y 6-24-199729081-90C1986 and later XLH
SCREAMIN’ EAGLE® EVOLUTION XLH HI-FLO CARB & AIR CLEANER
J00051 Y 9-19-200129151-90A1984-later Evo Big Twin
SCREAMIN' EAGLE EVOLUTION 1340 HI-FLO GARB & AIR CLEANER KIT
J00052 Y 12-1-198429188-85
29255-78
29259-83A \\29288-83
CARBURETOR AIR FILTER ELEMENT
J00053 Y 6-23-200329208-87T
29281-91T
29283-92T
29320-93T
Models with CVH Carb
1986-2003 XL
1993-later 1340 Evo
1991-later FXD
TEARDROP AIR CLEANER MOUNTING KIT
J00055 Y 2-1-199629325-95A1995-later 1340 and XLH HDI
AIR FILTER ELEMENT KIT
J00390 Y 11-1-199165599-80D1980-later XL
MUFFLER SUPPORT KIT
J01099 Y 9-1-199127886-78AKeihin Carburetors
CARBURETOR FUEL INLET VALVE KIT
J01153 Y 10-1-199029039-85
29051-85
1971-later HD
EIGHT-INCH ROUND AIR CLEANER KIT
J01698 Y 7-19-200027419-99Big Twin w/ SE HP Cam,
A/C and Exhaust System.
SCREAMIN' EAGLE 44mm BIG BORE CV CARBURETOR TUNER KIT
J01837 Y 6-8-200127454-011995-later XL1200s
All Twin Cylinder Carbureted Buells
S.E FLATSLIDE CARB KIT FOR SPORTSTER AND BUELL
J02648 Y 2009-02-202027928-071999-2006 carbed Twin Cam
SCREAMIN' EAGLE SUPER BORE 51 MM CV CARBURETOR KIT
J03025 Y 7-22-200327689-04Stock 40mm CV, SE 44mm CV,
SE 42mm carbs on 2004-later XLs
SCREAMIN’ EAGLE PERFORMANCE INTAKE MANIFOLD KIT
J04481 Y 4-23-201529299-08
29098-09
2008-later XL
SCREAMIN' EAGLE “HEAVY BREATHER” PERFORMANCE AIR CLEANER KIT

Electrical System

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00402 Y
Y
7-1-1995
1-23-2002
67109-861986-1991 XLH
w/ speedometer / no tach
1982-1985 XLX
(tach and speedo graphics may not match)
TACHOMETER KIT
J00405 Y 1-1-199567175-92A1992-later XL
w/ speedometer / no tach
TACHOMETER KIT
J00413 Y 9-1-199467293-951995 XLH883, 1995-FXD
CHROME GAUGE KIT
J00414 Y 9-1-199467294-951996 XLH1200, 1995 FXDS-Con
CHROME DUAL GAUGE KIT
J00415 Y 9-1-199567359-961996-later XL1200C
XL 1200 CUSTOM TACHOMETER KIT
J00441
J01607
Y
Y
3-1-1999
5-21-1999
9112-95A
69112-95B
1992-later XL883
883 SPORTSTER CHROME HORN KIT
J00455 Y 9-24-199971428-90B1975-later XL, 1982-later FXR
1973—1986 FX(except FXST and FXWG)
1991-1996 FXD (except FXDWG)
ROUND-KEY IGNITION SWITCH KIT
J00456 Y 11-1-201371441-941975-later XL
1982-1994 FXR, 1973-1985 FX
(except FXST and FXWG)
FLAT KEY IGNITION SWITCH KIT
J00524 Y 7-1-199591860-88B1975 - 1990 XL
Various other Models
SELF-CANCELING TURN SIGNAL KIT
J00597 Y 05-25-200466006-70
66007-84
Dry Charged Batteries
HARLEY-DAVIDSON 12 VOLT BATTERIES
J00979 Y 8-1-199468061-94B1994-later XLH
HEADLAMP HOUSING KIT
J01276 Y 7-17-199867359-96A1996-later XL1200C, 1999-later XL883C
XL TACHOMETER KIT
J01278
J01523
Y
Y
7-17-1998
9-18-2003
67182-95C
67182-95D
1995-2003 XLH883
w/ elec speedometer / no tach
XLH TACHOMETER KIT
J01482 Y 3-13-200067359-96B1996-later XL1200C, 1999-later XL883C
w/ elec speedometer / no tach
XL TACHOMETER KIT
J01518 Y 2-22-199969060-90D1991-later All Models (except XLH883)
HORN KIT
J01609 Y 4-22-199969014-88B1986 through 1991 XLH
HORN KIT
J02992 Y J0299269178-042004-later XL1200C
PREMIUM HORN KIT
J02993 Y 9-10-200369179-042004-later XL883, XL883C, XL1200R
HIGH OUTPUT HORN KIT
J02297 Y 7-21-200569179-021996-later XL883, XL883 Hug
XL883C, XL1200S
HIGH OUTPUT HORN FOR SPORTSTER

Engine Control

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00062 Y 2005-12-2031603-91
31605-90
31608-90
1991-later XLH1200, 1995-later XLH883
1981-1990 XLH, 1991-1994 XLH883
1989-1990 Big Twin
STARTER SOLENOID REBUILD KIT
J00063 Y 7-31-199731620-88A
31653-97
31654-97
1983-later All Models
w/ dual fire electronic ignition
SCREAMIN' EAGLE PERFORMANCE IGNITION COIL
J00064 Y 11-1-1995Various Kits1986-later XL, 1985-later Softail / Dyna
BRAIDED SPARK PLUG WIRE KITS
J00065 Y 2-13-199831987-85A
32095-98
1998-later XL1200S
SPARK PLUG WIRE KIT
J00066 Y 11-1-201332410-91A
32432-91A
32436-91B
various others
1986-1993 XLH883, 1986-1987 XLH1100
1988- 1990 XLH 1200
XL 1000
plus various other models
REPLACEMENT IGNITION MODULE
J00067 Y 7-1-199032408-901984-1990 models w certain
ignition modules
IGNITION MODULE ADAPTER WIRING HARNESS KIT
J00068 Y 7-22-199632420-87B
32421-85B
1986-1993 XL 883 / 1200
1984-1994 FX/Softail FXR/FXD Dyna Glide
1984-1993 FLT/FLHT/FLHS 1340
SCREAMIN' EAGLE IGNITION MODULE
JX-32432-91A
(no “J” code)
Y 8-199332405-91A
32410-91A
32419-91A
32432-91A
32436-91A
1984-later FXR/FX/Softail,
1984-1993 FLT 1340
1986-1993 XLH883, 1986-1987 XLH1100
1984-later FXRP, 1988-1990 XLH1200
1983-1985 XLH1000
IGNITION MODULE
J00070 Y 1-25-199932420-94
32421-94
1994-1997 883 / 1200 (except 1200S)
1994-later FLT/FLHT/FLHS 1340
SCREAMIN' EAGLE IGNITION MODULE
J01282 Y 10-20-9832734-98
32735-98
32736-98
1998-later XL1200S
SCREAMIN’ EAGLE XL1200S HIGH PERFORMANCE IGNITION SYSTEM
J01300 Y 6-1-9832737-98
32738-98
32739-98
1998-later XL1200S
SCREAMIN’ EAGLE XL1200S RACE IGNITION SYSTEM
J02086 Y 2-5-200132839-001997-later XL883 and XL1200 (except 1200S)
SCREAMIN’ EAGLE SELECTABLE CURVE RACE IGNITION MODULE
J02116 Y 10-24-0132839-00A1998-later XL883 and XL1200 (except 1200S)
SCREAMIN’ EAGLE SELECTABLE-CURVE RACE-IGNITION MODULE
J03057 Y 7-25-200331784-04
31785-04
31760-04
31763-04
31765-04
2004-later XL883, XL1200
2004-later Dyna, Softail, Touring
SCREAMIN’ EAGLE STREET LEGAL IGNITION SYSTEM
J03068 Y 7-25-200331758-04
31759-04
31787-04
31792-04
04-later XL883 XL1200
04-later Dyna, Softail, Touring
SCREAMIN’ EAGLE PERFORMANCE IGNITION SYSTEM
J03513 Y 4-04-200531784-04A
31785-04A
31760-04A
31763-04A
31765-04A
2004-later XL883
2004-later XL1200
2004-later Dyna
2004-later Softail
2004-later Touring
SCREAMIN’ EAGLE STREET LEGAL IGNITION SYSTEM
J04687 Y 2-18-200827629-01A2007-later XL, 2001-later VRSC
THROTTLE POSITION SENSOR KIT

Primary Drive & Clutch

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00082 Y 4-1-197438005-71B1971-E1974 XL, XLH, XLCH
CLUTCH CONVERSION KIT
J00088 Y 7-1-199539967-77A1977-later XL / XLCH / XLS
PRIMARY CHAIN TENSIONER KIT
J01292 Y 2-1-199937950-981990-1997 1340
1991-later XL
SCREAMIN’ EAGLE PERFORMANCE CLUTCH KIT
J03585 Y 6-21-200538002-041991-later XL
1994-1997 1340
SCREAMIN' EAGLE® PERFORMANCE CLUTCH KIT

Transmission & Final Drive

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00074 Y 1-1-199433178-90A1991-E1994 XLH
SHIFTER DRUM RETENTION PLATE KIT
J00078 Y 5-1-199634847-841985-earlier XL with Stator
TRANSMISSION COVER KIT
J00079 Y 11-15-199635613-84B1984-1990 XL
TRANSMISSION COUNTERSHAFT KIT
J00089 Y 7-1-199540006-85All Models
BELT TENSION TOOL
J00091 Y 10-1-199440111-91B1991-later XLH883 / 883 Hug
XLH 5-SPEED BELT DRIVE KIT
J00092 Y 10-1-199440202-91B
40210-85D
40285-91B
XLH 1200
1340 Big Twin
XLH 883
TRANSMISSION SPROCKET KIT for 5 SPEED BELT DRIVES
J01118 Y 3-1-199340110-891996 to 1990 XLH w/ chain drive
BELT DRIVE KIT
J01610 Y 6-10-199960481-002000-2003 XL
CHROME XL BELT GUARD KIT
J02494 Y 4-6-200991746-03
40124-10
2004-later XL
CHROME REAR SPROCKET COVER KIT
J03049 Y 9-15-2003462821991-later Sportster
FINAL DRIVE SPROCKET HOLDING TOOL

Suspension

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00154 Y 1-21-200547547-87B1987 XLH883 HUG, 1988-later XLH
REAR FORK KIT
J01019Y12-1-199060365-891989-later XLH883 / XLH1200
w/ final chain drive
XLH CHAIN GUARD
J01552 Y 4-15-199948436-002000-2003 Sportster
CHROME SPORTSTER SWINGARM
J01638 Y 7-6-200054571-94A
54728-01
1991-later XLH (except Hug, Sport
and 1996-up Custom)
Profile™ Low REAR SUSPENSION KIT
CHROME Profile™ REAR SUSPENSION KIT
J02987 Y 6-11-200348406-042004-later XL
CHROME SPORTSTER SWINGARM

Wheels, Brakes & Tires

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
J00094 Y 07-19-200441017-95
41026-95
1986-1999 XL / Softail
1991-1999 FXD, 1986-1994 FXR
CHROME REAR WHEEL KIT
J00097 Y 2013-11-0141110-79A
41563-77A
1986-later Softail, 1982-later FXR,
1980-later FLT, 1980-1984 FXSB / FXS,
1984-1986 FXWG, 1983-1984 FLH,
1982 FLH Classic
REAR AXLE KIT
J00098 Y 11-1-201341665-821982-later XLs / FXRs
1983-later FXWG / FXSB, 1983 FLHS
ABUTMENT SHIM
J00110 Y 1-1-199343406-831977-1983 XL / FXE / FXR
SCREW AND SPACER KIT
J00117 Y 7-7-201743957-86F
44209-87D
1986-later FLT/FLHT
L1987-later All HD
REAR BRAKE PAD KIT
J00119 Y 9-1-199544090-961996-later XLH 883
XLH 883 Hug, XLH 1200
1996-later FXD (Super Glide)
DUAL DISC FRONT BRAKE KIT
J00120 Y 5-17-199944100-95
44101-95
1984-1999 All Models
FRONT FLOATING BRAKE DISC KIT
J00121 Y 5-17-199944102-95
44108-95
1987-1999 XLH,
FXR, Dyna, Softail
REAR FLOATING BRAKE DISC KIT
J00127 Y 1-19-200544212-82A1982-E1987 XL / FXR
1984 to E1987 FXST, 1986-E1987 FLST,
1983-1985 FXE, 1983-late 1984 FLHS
REAR BRAKE CALIPER GUIDE PIN KIT
J00963 Y 7-28-199742350-961986-1995 All Models
FRONT MASTER CYLINDER COVER KIT
J01502 Y 6-26-0341757-991980-2003 XL
SPORTSTER REAR MASTER CYLINDER COVER
J01632 Y 7-12-199944358-00
44360-00
44365-00
44367-00
All 2000 model motorcycles
FRONT FLOATING ROTOR KIT
J02663 Y 12-7-200642803-04B2004-2006 XL
Front SINGLE MASTER CYLINDER REBUILD KIT
J02665 Y 8-10-200642809-04B2004-2006 XL
Front DUAL MASTER CYLINDER REBUILD KIT
J02666 Y 3-21-201842810-04B2004-2006 XL
REAR MASTER CYLINDER REBUILD KIT
J02667 Y 7-25-200342822-04
43529-04
2004-later XL
FRONT PISTON REPAIR KIT
J02668 Y 11-1-201342834-04
43528-04
2004-later XL
REAR BRAKE CALIPER PISTON REPAIR KIT
J02669 Y 12-20-200542831-04A2004-later XL
FRONT BRAKE PAD KIT
J02670 Y 6-26-200842836-04A
42029-07
2004-later XL
REAR BRAKE PAD KIT
J02948 Y 5-2-200344090-042004-later XL883
w/ cast wheels
DUAL DISC FRONT BRAKE KIT
J02952 Y 11-13-200334595-04
34697-04
2004-later XL
CHROME BRAKE ROD FOR XL MODELS
J03183 Y 1-23-200444531-042004-later DYNA FXD/I / FXDL/I
DUAL DISC FRONT BRAKE KIT FOR DYNA
J03524 Y 12-16-200444549-042004-later XL
CHROME REAR BRAKE CALIPER KIT
J04698 Y 3-7-200842738-082008-later XR1200
REAR MASTER CYLINDER REBUILD KIT
J04938 Y 11-17-200994134-092000-later Twin Cam / Sportster
2002-later VRSC
2007-later wheels w 25mm bearing
WHEEL BEARING REMOVAL AND INSTALLATION TOOL

Body Parts

Instruction#PDF?Revised DatePart / Kit#Fits Model(s)
JX-49018-88A
J00166
J01290
Y
Y
Y
2-1994
10-1-1995
11-1-2013
49018-88A
49018-88B
49018-88C
1982-E1984 XL / XR
1984-later XL
ENGINE GUARD
J00086 4-1-199338619-86TA
38621-86TA
1986-later XLH
CLUTCH CABLE ASSEMBLY
J00096 Y 6-1-199541036-88
43338-83
43338-96
43626-84
43626-96
43628-91
1984-later models
Other Models w/ 19“ front wheels
1977 XLCR, 1977 FXS LowRider
1978-1983 models
19” CAST FRONT WHEEL
J00131 Y 8-1-199545016-96All 1996-later models
REPLACEMENT BRAKE LEVER KIT
J00133 Y 1-6-200644994-00
45075-96
1996-2003 Sportster
1996-later Dyna / Softail / Touring
HAND CONTROL LEVER KITS
J00168 Y 9-1-199549053-96L1984-later XL
ADJUSTABLE HIGHWAY FOOTPEG SUPPORT KIT
J00223 Y 11-1-201352296-94B
52363-97
52909-98
?
BADLANDER XL CUSTOM SEAT
J01013 Y 9-25-200058597-07
57079-01
L1984-later Sportster
SF'ORTSTER FRONT SPOILER
J01043 Y 6-27-200362512-971994-2003 XL
XL OIL TANK COVER
J01261 Y 9-10-200133891-98
33892-98
1991-2003 XL
SPORTSTER FORWARD FOOT CONTROLS
J01290 Y 11-01-201349018-88CRigid Mount Sportsters
XL (SPORTSTER) ENGINE GUARD
J01510 Y 6-2-199958001-71E1971-later FXE, FXEF,
FXEF-80, FSX-80,
1982-1987 XL, FXR
(except '87 FXLR, FXRS-SP)
WINDSHIELD ASSEMBLY
J01511 Y 5-31-200158006-87CAll models w/ 39mm forks
1987 FXLR, FXRS-SP
1988-later XLH, FXR, FXD
(except FXDWG)
WINDSHIELD KIT
J01841 Y 10-20-199949053-96AL1984-later XL
SPORTSTER ADJUSTABLE HIGHWAY FOOTPEG SUPPORT KIT
J02631 Y 7-10-200256564-02
56579-02
1999-2003 Sportster
883, 883C, 1200S, 1200C
BRAIDED STAINLESS STEEL THROTTLE/IDLE CABLE KIT
J02632 Y 7-10-200238629-022000-2003 Sportster
883, 883C, 1200S, 1200C
STAINLESS STEEL BRAIDED CLUTCH KIT
J02634 Y 2-28-20032169-95C1995 through 2001 XL
VACUUM OPERATED FUEL SUPPLY VALVE KIT
J02798 Y 9-24-200368913-98BAll Models
w/ 1-1/4“ (32 mm) front engine guards
ENGINE GUARD-MOUNTED FOG LAMP KIT
J02811 Y 5-27-2015Multi-Numbers2006-earlier, 2007-later
Sportster, Softail, Dyna
MULTI-FIT BRAIDED THROTTLE/IDLE CABLE KITS
J02822 Y 5-9-200549060-042004-later XL
ENGINE GUARD FOR 2004 AND LATER SPORTSTER
J02962 Y 10-2-200351538-042004-later XL883C, XL1200C
XL LOW-PROFILE SOLO SEAT
J02974 Y 6-20-200349053-042004-later XL
w/ mid-mounted foot controls
SPORTSTER ADJUSTABLE HIGHWAY FOOTPEG SUPPORT KIT
J03011 Y 9-04-200356021-042004-later XL883C, XL1200C
XL PULLBACK HANDLEBAR KIT
J03064 Y 08-08-200345124-032004-Up 883 with
1200R Handlebar (56004-00)
STAINLESS STEEL BRAIDED FRONT BRAKE LINE KIT
J03379 Y 6-24-200556021-04B2004-later XL883C, XL1200C
XL PULLBACK HANDLEBAR KIT
J03408 Y 8-06-200453948-042004-later XL
w/ Bobtail Rear Fender Kit
BOBTAIL REAR FENDER RACK KIT
J03734 Y 2009-03-200246418-05A
45355-06A
CHROME 11/16” MASTER CYLINDER AND CLUTCH BRACKET KIT
J04180 Y 2006-06-201662999-072007-later
XL 883 / 883R / 883L / 1200R
CUSTOM FUEL TANK INSTALLATION KIT FOR XL
J04485 Y 08-13-200849246-07
49247-07
49248-07
2007 Sportsters
XL FRAME (replacement) SERVICE KIT
J05653 Y 02-17-2017Various
Kits
Rubbermount Sportsters
Various HD Models
MODULAR BRAKE LINE KITS
J06451 Y 8-24-2017Multiple Kit#sAll Models
MODULAR BRAKE LINE KITS


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